首页|烧结烟气SCR脱硝过程数值模拟及结构优化

烧结烟气SCR脱硝过程数值模拟及结构优化

扫码查看
为减少铁矿烧结过程中NOx等有害气体排放并解决某钢厂SCR反应器脱硝效率低的问题,本文采用Fluent软件对SCR反应器内流场和脱硝反应过程进行数值模拟,分析反应器内气流流动和均匀性、脱硝氨气与NOx的混合度和脱硝效率,找出该SCR反应器脱硝效率低的原因,随后依据数值分析结果设计优化方案,并对优化方案进行有限元建模分析.结果表明:优化方案对烟气发挥显著整流作用,可改善烟气流速的均匀性,使催化层上方和靠近反应器内侧流动死区的范围有所降低,流速的相对标准偏差由29.8%降低至7.14%;第一层催化剂上方氨气进入脱硝塔内的均匀程度得到提升,氨氮浓度比的相对标准偏差由22.3%降低至4.7%,进而使NO脱除率从48%提升至73%,达到国家排放标准要求.
Numerical simulation and structural optimization of SCR denitrification process of sintering gas
In order to reduce the emission of NO,and other harmful gases in the process of iron ore sintering and solve the problem of low denitrification efficiency of SCR reactor in a steel mill,a Fluent software is used to numerically simulate the flow field and denitrification reaction process in the SCR reactor,the flow and uniformity of the gas flow in the reactor,the mixing degree of denitrification ammonia and NOx,and the denitrification efficiency are analyzed,the reasons for the low denitrification efficiency of the SCR reactor are found out,and then the optimization scheme is designed according to the numerical analysis results,and the finite element modeling analysis is carried out on the optimization scheme.The results show that the optimized scheme has a significant rectification effect on the gas,which can improve the uniformity of the gas velocity,reduce the range of the flow dead zone above the catalytic layer and close to the reactor inside,and reduce the relative standard deviation of the flow velocity from 29.8%to 7.14%.The uniformity of ammonia gas entering the denitrification tower above the first layer catalyst is improved,and the standard deviation of the ammonia nitrogen concentration ratio is reduced from 22.3%to 4.7%,and the NO removal efficiency is increased from 48%to 73%,which met the requirements of the national emission standard.

sinteringSCR denitrificationnumerical simulationdeflectorammonia spray mode

黄德巍、尹晓春、海坤、丁怀平、高程、刘隆健

展开 >

南京理工大学物理学院,江苏南京 210094

烧结 SCR脱硝 数值模拟 导流板 喷氨模式

2024

烧结球团
中冶长天国际工程有限责任公司(原长沙冶金设计研究院)

烧结球团

北大核心
影响因子:0.322
ISSN:1000-8764
年,卷(期):2024.49(6)