首页|精细化管理在高浓度液碱及片碱生产蒸发浓缩系统中的研究应用

精细化管理在高浓度液碱及片碱生产蒸发浓缩系统中的研究应用

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液碱和片碱是烧碱产品的不同形态,烧碱具有极强的腐蚀性.烧碱生产按工序可分为两大系统,即离子膜电解法系统和蒸发浓缩系统.高浓度液碱的生产,以离子膜电解法烧碱溶液为原料,普遍采用三效连续降膜蒸发器进行蒸发浓缩而成;片碱的生产,以高浓度液碱为原料,主要采用预浓缩、最终浓缩降膜蒸发器及闪蒸罐连续蒸发浓缩后,再经片碱机加工成型.蒸发浓缩系统作为烧碱生产的重要工序,其工艺便于连续化及自动化控制,且节能环保.但是,一些企业往往只注重产品产量而缺乏完善的水资源利用技术手段,导致蒸发浓缩系统大量水资源浪费;同时由于忽略生产过程连续化及自动化程度高、料液腐蚀性极强、产品产量和质量对人员素质和设备完好率依赖程度极高的特点,仍沿用传统方式进行人力资源配置和管理,不但导致系统人工成本高,而且不利于稳定生产.以上问题严重制约和影响企业的正常发展.如何破解企业内部的此类问题,引入精细化管理方法,系统性加以研究解决,是一种十分有效的选择.
Application of Refined Management in the Evaporation and Concentration System of High Concentration Alkali Liquid and Flake Alkali
Akali liquid and flake alkali are different forms of caustic soda products,which have extremely strong corrosiveness.The production process of caustic soda can be divided into two major systems,namely ion-exchange membrane electrolysis and evaporation concentration system.When using caustic soda solution of ionic film electrolysis method as raw material,the production of high concentration alkali liquid is generally evaporated and concentrated by three-effect continuous falling film evaporator.The production of caustic soda is based on high concentration liquid caustic soda as raw material,mainly using pre-concentration and final-concentration of falling film evaporator,continuous evaporation and concentration of flash tank,and finally processed into shape by caustic soda machine.As an important process of caustic soda production,the evaporation and concentration system is convenient for continuous and automatic control,and also energy-saving and environmentally friendly.However,some enterprises often pay more attention to product output and lack perfect technical means of water resources utilization,which leads to a large amount of water resources waste in evaporation and concentration system.At the same time,due to the neglect of the high degree of continuity and automation in the production process,the strong corrosiveness of the material and liquid,and the high dependence of product output and quality on personnel quality and equipment integrity,some enterprises still use traditional methods for human resource allocation and management,which not only leads to high system labor costs but also is not conducive to stable production.The problem mentioned above seriously restricts and affects the normal development of enterprises.Hence,how to crack such problems within enterprises,introduce refined management methods,and systematically study and solve them is a very effective choice.

production of high concentration alkali liquid and flake alkalisystem of evaporation and concentrationrefined management

苏宝龙、李志鹏、王鑫、潘存鹏、张永江

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金川集团股份有限公司,甘肃 金昌 737100

天津惠记大地投资有限公司西安分公司,陕西 西安 710065

高浓度液碱及片碱生产 蒸发浓缩系统 精细化管理

2024

世界有色金属
有色金属技术经济研究院

世界有色金属

影响因子:0.138
ISSN:1002-5065
年,卷(期):2024.(14)