塑料2024,Vol.53Issue(2) :124-129,134.

空调室内挂机底壳注射模设计

Design of Injection Mold for Hanging Machine Bottom Shell in Air Conditioning Room

王久贵
塑料2024,Vol.53Issue(2) :124-129,134.

空调室内挂机底壳注射模设计

Design of Injection Mold for Hanging Machine Bottom Shell in Air Conditioning Room

王久贵1
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作者信息

  • 1. 江苏省苏州丝绸中等专业学校,江苏,苏州 215200
  • 折叠

摘要

介绍了某品牌空调室内机底壳的结构,材料采用高抗冲聚苯乙烯(HIPS)成型进行模具设计,模具结构采用三板模结构,选取7个点浇口对模腔进行浇注,模具制造成本约降低了 20%.模具中,塑件的脱模采用分区设计,分别为3个定模先抽芯机构、5个动模滑块机构、4个斜顶机构及3种顶出元件,实现塑件的自动脱模.机构设计中,利用动模滑块延时驱动定模斜滑块实施先抽芯,利用开模动力通过钩块驱动定模斜滑块实施先抽芯,最大效率地利用了模具空间,使模具制造成本约降低了 15%,该机构具有较好的创新性.设计了双斜顶杆顶出大斜顶头、斜顶杆采用导轨进行导向、利用动模滑块辅助将塑件从定模中均衡脱出等设计方法较好地解决了大面积顶出斜顶结构设计较困难的问题.

Abstract

A scientific introduction was made to the mold design of a certain brand of air conditioning indoor unit bottom shell using HIPS molding.The mold structure used a three plate mold structure,and 7 gates were used to pour the mold cavity.The mold manufacturing cost could be reduced by about 20%.In the mold,for the demolding of plastic parts,the method of zone based demolding design was adopted.Three fixed mold core pulling mechanisms,five moving mold slider mechanisms,four lifter mechanisms,and three types of ejection components were designed to achieve automatic demolding of plastic parts.In the design of the mechanism,the use of a moving mold slider to delay the drive of a fixed mold angle slider for first core extraction,and the use of mold opening power to drive the fixed mold angle slider through a hook block for first core extraction maximize the efficiency of utilizing mold space,reducing mold manufacturing costs by about 15%.The mechanism had good innovative design reference function.The design measures such as double angle rods for ejecting large lifter heads,using guide rails for guiding the angle rods,and using moving mold sliders to assist in evenly separating plastic parts from the fixed mold also had well solved the hard problem of consciousness in the design of large-area ejecting lifter structure.

关键词

室内空调/底壳/HIPS/注射成型/模具设计/机构创新/结构设计

Key words

indoor air conditioning/bottom shell/HIPS/injection molding/mold design/institutional innovation/structural design

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出版年

2024
塑料
北京市塑料研究所

塑料

CSTPCDCSCD北大核心
影响因子:1.163
ISSN:1001-9456
参考文献量22
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