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空间扭曲的导光条注塑模具设计

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导光条的重要特征是导光齿,针对导光齿呈空间扭曲状态分布的长条形导光条模具的开模方向设计难点,提出了基于特征面的法向集合选择模具Z向的方法.先分析零件特征,进行特征面归类,整理归类好的特征面的法向集合,寻找法向的分布规律,根据分布规律确定模具的开模方向范围,再借助零件上其他特征缩小开模方向范围,直至选定合适的开模方向和模具坐标系.在模具结构设计过程中,充分考虑模具受力平衡,设计了瓣合分型+空间大角度抽芯的多层组合式分型机构,最终成功设计了一套一模两件带组合抽芯机构的热流道模具.模具受力平衡,产品质量好.
Design of Injection Mold for Space Twisted Light Guide Strip
The important feature of the light guide strip was the light guide teeth.A method for selecting the Z-direction of the mold based on the normal set of feature surfaces was proposed to address the difficulties in designing the mold opening direction for a long strip shaped light guide with spatial twisted distribution of light guide teeth.Firstly,the features of the parts were analyzed,the feature surfaces were classified,the normal set of the classified feature surfaces was organized,the distribution pattern of the normal direction was searched,and the range of mold opening direction was determined based on the distribution pattern.Then,using other features on the part to narrow down the range of mold direction until a suitable mold direction and mold coordinate system were selected.In the process of designing the mold structure,full consideration was given to the force balance of the mold,and a multi-layer combination parting mechanism was designed,which included a petal closure parting and a large spatial angle core pulling.Finally,a set of hot runner mold with two pieces and combined core pulling mechanism was successfully designed.The mold had balanced force and good product quality.

Light Guide StripMold Opening DirectionCombined Core PullingExerted Force of MoldInjection Mold

许红伍

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苏州健雄职业技术学院, 江苏 苏州 215400

导光条 开模方向 组合抽芯 模具受力 注塑模具

2021年度太仓市基础研究计划项目航空构件多尺度材料成型与检测技术创新团队

TC2021JC102023JXKYTD02

2024

塑料工业
中蓝晨光化工研究院有限公司

塑料工业

CSTPCD北大核心
影响因子:0.685
ISSN:1005-5770
年,卷(期):2024.52(1)
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