首页|基于DOE试验设计的降低PP收缩率的优化

基于DOE试验设计的降低PP收缩率的优化

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本文采用试验设计(DOE)中的全因子设计分析不同剂量的滑石粉(Talc)、乙烯-辛烯共聚物(POE)、线型低密度聚乙烯(LLDPE)以及成核剂二[2,2′-亚甲基双(4,6-二叔丁基苯基)磷酸酯]羟基铝盐(TMP)对聚丙烯(PP)收缩率的影响,并分析了Talc/POE/LLDPE/TMP四者之间的相互作用.结果表明,滑石粉与另外其他三者具有一定的相互作用,但作用很弱,从对收缩率的贡献度来看,POE>LLDPE>Talc>TMP,收缩率最低可以低至0.2%;采用DOE中的混料设计分析总份数为45 份的条件下PP/LLDPE/POE三元体系的收缩率,弯曲模量和悬臂梁缺口冲击强度,筛选出了最佳配比:PP为 27.3 份,LLDPE为17.7 份,POE为0 份.收缩率为0.58%,弯曲模量为1 250 MPa,缺口冲击强度为36 kJ/m2;LLDPE与POE能促进彼此在PP中的分散,但这样加强分散效果其实不利于降低收缩率,这是因为三组分相容性的提升在一定程度上提高了材料的规整度,造成结晶度有所提升,从而出现了收缩率增加的情况.
Optimization of PP Shrinkage Reduction Based on the DOE Experimental Design
In this paper,the effects of talcum powder(Talc),ethylene-octene copolymer(POE),linear low density polyethylene(LLDPE)and nucleating agent Di[2,2′-methylene bis(4,6-di-tert-butylphenyl)phosphate]hydroxyl aluminum salt(TMP)with different contents on the polypropylene(PP)shrinkage were analyzed by using the full factor design in the design of experiment(DOE).The interactions among Talc,POE,LLDPE,and TMP were also analyzed.The results show that Talc has a certain interaction with the others,but the effect is very weak.From the point of view of the contribution to the shrinkage,POE>LLDPE>Talc>TMP,the shrinkage could be as low as 0.2%.The shrinkage,bending modulus,and the Izod notched impact strength of the PP/LLDPE/POE terpolymer system with a total number of 45 parts were analyzed by using the mixture design in DOE.The results show that the optimal ratio is selected as follows:the content of PP is 27.3 parts,the content of LLDPE is 17.7 parts,and the content of POE is 0 part.The shrinkage is 0.58%,the bending modulus is 1 250 MPa,and the notch impact strength is 36 kJ/m2.LLDPE and POE could promote the dispersion of each other in PP,but this enhanced dispersion effect is actually not conducive to reduce the shrinkage.Because the improvement of compatibility among the three components increases the regularity of the material to a certain extent,resulting to a slight increase of crystallinity.This ultimately leads to an increase of the shrinkage.

PolypropyleneShrinkage ReductionExperimental Design

陆湛泉、周杰、程书文、赵治国、刘乐文、杨霄云、叶南飚、陈平绪、黄险波

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金发科技股份有限公司,广东 广州 510520

聚丙烯 降低收缩率 试验设计

2024

塑料工业
中蓝晨光化工研究院有限公司

塑料工业

CSTPCD北大核心
影响因子:0.685
ISSN:1005-5770
年,卷(期):2024.52(7)