首页|双组分折边胶预固化工艺对汽车前罩变形的影响

双组分折边胶预固化工艺对汽车前罩变形的影响

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为精准提升车身制造精度,本文探究了Lord丙烯酸与 3M环氧树脂双组分胶黏剂,在不同预固化工艺条件下,对汽车前罩粘接接头于高温烘烤环境中的变形行为控制能力.通过利用前罩检具工装和差示扫描量热法(DSC)测量不同区域的变形量、胶黏剂固化温度,分析了预固化工艺对粘接接头烘烤变形的影响.结果显示,丙烯酸双组分胶黏剂室温预固化速度的关键在于自由基聚合反应的链引发阶段,其自由基聚合诱发反应过程迅速,在室温预固化 1h后即可达到 3.67 MPa的剪切强度,满足变形控制需求.而环氧树脂双组分胶黏剂固化反应的定速步骤在于开环反应后的酯化阶段,且受羧酸结构的影响,该酯化反应过程较长.在无外界加热条件下,需要预固化4h,剪切强度才达到0.87 MPa,变形控制效果较差.研究表明,丙烯酸双组分胶黏剂在变形控制方面表现更佳,其在室温预固化方面的优势使其更适合用于汽车前罩粘接接头的高温烘烤变形控制.
Influences of the Pre-curing Processes of Two-component Flanging Adhesives on the Deformations of Automobile Hoods
To precisely enhance the manufacturing accuracy of vehicle bodies,the deformation control ability of the Lord acrylic and 3M epoxy resin two-component adhesive on the adhesive joints of automobile hoods in high temperature under different pre-curing process conditions was investigated.The deformations in various regions of automobile hoods and the curing temperatures of adhesives were measured using dedicated inspection fixture for front hoods and differential scanning calorimetry(DSC).Subsequently,the influences of pre-curing processes on the baking deformation of bonded joints were analyzed.The results show that the chain initiation stage of the free radical polymerization reaction is crucial to the speed of room temperature pre-curing for the acrylic two-component adhesive.This free radical polymerization initiation reaction is swift,attaining a shear strength of 3.67 MPa after 1 h of room-temperature pre-curing,fulfilling the deformation control specifications.The rate determining step in the curing reaction of the epoxy two-component adhesive occurs during the esterification phase that follows the ring-opening reaction.This step is influenced by the carboxylic acid structure,leading to a relatively protracted esterification reaction process.To achieve a shear strength of 0.87 MPa,the pre-curing is necessary for 4 h without external heating,along with a poor deformation control.Research indicates that the acrylic two-component adhesive performs better in the deformation control,its superior room-temperature pre-curing capability positions it as an ideal choice for effectively managing the high-temperature baking deformations in the adhesive joints of automotive hoods.

Two-component AdhesiveAutomobile HoodBondingBaking DeformationPre-curing

李佳、黄利、彭超、李娇

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重庆工业职业技术学院电气工程学院,重庆 401122

重庆建设汽车系统股份有限公司,重庆 400054

重庆交通大学机电与车辆工程学院,重庆 400074

中国汽车工程研究院股份有限公司,重庆 401120

中国长安汽车集团有限公司,重庆 400023

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双组分胶黏剂 汽车前罩 粘接 烘烤变形 预固化

重庆市教委科学技术研究项目

KJQN202203205

2024

塑料工业
中蓝晨光化工研究院有限公司

塑料工业

CSTPCD北大核心
影响因子:0.685
ISSN:1005-5770
年,卷(期):2024.52(10)