塑料工业2024,Vol.52Issue(12) :154-159,167.DOI:10.3969/j.issn.1005-5770.2024.12.022

陶瓷填料对环氧树脂阻燃复合材料性能的影响

Effects of Ceramic Fillers on the Properties of Flame-Retardant Epoxy Resin Composites

周亮 姜凤阳 思芳 李笑然 高灿 周尧 李泽将 王俊勃 刘江南
塑料工业2024,Vol.52Issue(12) :154-159,167.DOI:10.3969/j.issn.1005-5770.2024.12.022

陶瓷填料对环氧树脂阻燃复合材料性能的影响

Effects of Ceramic Fillers on the Properties of Flame-Retardant Epoxy Resin Composites

周亮 1姜凤阳 1思芳 1李笑然 2高灿 3周尧 1李泽将 1王俊勃 4刘江南1
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作者信息

  • 1. 西安工程大学材料工程学院,陕西西安 710048
  • 2. 北京北大科技园有限公司,北京 100089
  • 3. 广州市半径电力铜材有限公司,广东 广州 510460
  • 4. 西安工程大学材料工程学院,陕西西安 710048;陕西鼎新汇智功能材料科技有限公司,陕西西安 710048
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摘要

为了提升聚合物的阻燃性,以环氧树脂(EP)为基体,不同质量分数的陶瓷化阻燃剂(CFR)为填料,制备EP阻燃复合材料.利用极限氧指数(LOI)、垂直燃烧(UL94)和热重分析(TG)等方法研究了该阻燃复合材料的燃烧性能和热稳定性能.结果表明,CFR可提升EP复合材料的热稳定性,当CFR质量分数为35%时,EP复合材料的初始热分解温度可达377.1℃,最大热分解温度可达435.8 ℃,复合材料的残炭率明显提高.添加CFR可改善复合材料的阻燃性,当CFR质量分数为55%时,UL94燃烧等级可达V-0级,其LOI可达29.5%.SEM结果表明,随着CFR质量分数的增加,乙撑双硬酰酯胺(EBS)对颗粒的分散作用更为明显,复合材料煅烧后所产生的炭层更连续致密,有效地隔绝了火焰和氧气.硅烷偶联剂(KH560)改性的陶瓷化阻燃剂与EP相容性较好,EP阻燃复合材料具有良好的阻燃性和耐火性.

Abstract

To enhance the flame retardancy of polymers,EP flame-retardant composites were prepared by using epoxy resin(EP)as the matrix and ceramicized flame retardants(CFR)with different mass fractions as fillers.The combustion properties and thermal stability properties of the flame-retardant composites were investigated via limiting oxygen index(LOI),vertical burning(UL94)and thermogravimetric analysis(TG).The results show that CFR could enhance the thermal stability of EP composites.When the mass fraction of CFR is 35%,the initial thermal decomposition temperature of EP composite could reach 377.1℃.the maximum thermal decomposition temperature could reach 435.8 ℃,and the residual carbon rate of the composite is significantly increased.The addition of CFR could improve the flame retardancy of the composites.When the mass fraction of CFR is 55%,the UL94 combustion grade could reach V-0 grade,and its LOI value could reach 29.5%.SEM results show that,with the increase of the CFR mass fraction,the dispersion function of ethylene bis(stearoyl)amine(EBS)on the particles is more obvious.The carbon layers produced after the composite calcination are more continuous and dense,which could effectively isolate the flame and oxygen.The ceramicized flame retardants modified by silane coupling agent(KH560)are more compatible with EP,and the EP flame-retardant composites have good flame retardancy and fire resistance.

关键词

复合材料/环氧树脂/阻燃性/热稳定性/陶瓷化阻燃剂

Key words

Composite/Epoxy Resin/Flame Retardancy/Thermal Stability/Ceramicized Flame Retardant

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出版年

2024
塑料工业
中蓝晨光化工研究院有限公司

塑料工业

CSTPCDCSCD北大核心
影响因子:0.685
ISSN:1005-5770
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