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大尺寸铝合金薄壁零件喷丸校形仿真分析

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针对零件的缘条和薄壁板面的局部变形喷丸校形问题,在喷丸成形和校形的理论基础上,建立了大型铝合金框零件喷丸校形仿真方法;并以局部缘条超差喷丸校形为例,利用提出的喷丸校形有限元仿真方法进行了参数化分析与讨论;最后通过理论和试验验证了仿真方法预测的准确性.结果表明,利用提出的仿真方法可以实现大型铝合金框类薄壁变厚度复杂零件局部高缘条喷丸校形效果的预测.以局部缘条边缘中间点校形效果为例,校形效果与缘条厚度和缘条宽度等局部结构因素有关;缘条越厚、宽度越小,同样的喷丸强度下校形效果越不明显;此外,校形量还受到材料初始应力的影响;且在一定范围内,通过增加喷丸强度有利于提高缘条的校形效果,但喷丸校形效果有一定的上限.
Simulation analysis of shot peening sizing for large-size aluminum alloy thin-wall parts
Aiming at the problem of local forming of shot peening sizing for edge bar and thin-wall sheet surface of parts,the simulation method of shot peening for large aluminum alloy frame parts was established based on the theory of shot peening forming and sizing.Taking the local edge bar as an example,the parametric analysis and discussion were carried out by using the proposed finite element simulation method of shot peening sizing.Finally,the accuracy of the simulation method was verified by theory and test.The results show that the proposed simulation method can be used to predict the shot peening sizing effect of local edge strip of large aluminum alloy frame thin-wall complex parts with variable thickness.Taking the sizing effect of the middle point of local edge bar as an example,the sizing effect is re-lated to the local structural factors such as the thickness and width of the edge bars.Under the same shot peening intensity,the thicker the edge strip,the smaller the width,the less obvious the shape correction effect.In addition,the sizing value is also affected by the ini-tial stress of material,and it is beneficial to improve the sizing effect of the edge bar by increasing the shot peening intensity in a certain range,but there is a certain upper limit of the shot peening sizing effect.

large sizewhole framelocal deformationshot peening sizingfinite element analysis

王成雨、张敏、黄庆奕、杨武飞、王勇超

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成都飞机工业(集团)有限责任公司,四川成都 610091

大尺寸 整体框 局部变形 喷丸校形 有限元分析

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(1)
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