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侧向搅拌摩擦增材制造工艺优化与力学性能特征分析

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为研究侧向搅拌摩擦增材制造工艺参数对增材区材料力学性能的影响,建立了响应面模型,对模型进行了回归分析,基于响应面法对工艺参数进行了优化,并通过方差分析验证了模型的可靠性.结果表明,在增材参数为旋转速度为982.81 r·min-1,增材速度为36.147 mm·min-1,下压量为2.428 mm时增材区的最大抗拉强度为252.72 MPa,断后伸长率为11.82%.根据工艺过程对最优工艺参数进行修正,随后进行5层侧向搅拌摩擦增材制造试验,并进行力学性能特征分析.结果表明,修正后最优工艺参数下增材区拉伸性能与母材性能相当,拉伸试件断裂方式为韧性断裂;后一层增材区硬度高于前一层增材区.
Optimization of lateral friction stir additive manufacturing process and characterization analysis of mechanical properties
To study the effects of lateral friction stir additive manufacturing process parameters on the mechanical properties of materials in the additive area,the response surface model was established.The regression analysis of the model was carried out.The process param-eters were optimized based on the response surface method,and the reliability of the model was verified by variance analysis.The results show that when the additive parameters are rotation speed of 982.81 r·min-1,additive speed of 36.147 mm·min-1 and reduction a-mount of 2.428 mm,the maximum tensile strength of the additive area is 252.72 MPa and the elongation after fracture is 11.82%.The optimal process parameters were modified according to the process,followed by five-layer lateral stir friction additive manufacturing tests to analyse the mechanical property characterization.The results show that the tensile properties of the additive area are similar to those of the base metal with the modified optimum process parameters,and the fracture mode of the tensile specimen is ductile fracture.The hardness of the latter additive layer is higher than that of the previous one.

lateral friction stir additive manufacturingresponse surfaceprocess optimizationmechanical property

朱海、刘琪、袭著鑫、郭春成

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东北林业大学机电工程学院,黑龙江哈尔滨 150040

潍柴动力股份有限公司,山东潍坊 261000

侧向搅拌摩擦增材制造 响应面 工艺优化 力学性能

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(3)
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