塑性工程学报2024,Vol.31Issue(3) :186-192.DOI:10.3969/j.issn.1007-2012.2024.03.021

海底管线管全流程成形过程中残余应力演化

Evolution of residual stress during whole forming process of submarine pipeline pipes

齐绍聪 于高潮 陈思国 赵军
塑性工程学报2024,Vol.31Issue(3) :186-192.DOI:10.3969/j.issn.1007-2012.2024.03.021

海底管线管全流程成形过程中残余应力演化

Evolution of residual stress during whole forming process of submarine pipeline pipes

齐绍聪 1于高潮 1陈思国 1赵军1
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作者信息

  • 1. 燕山大学先进锻压成形技术与科学教育部重点实验室,河北秦皇岛 066004;燕山大学机械工程学院,河北秦皇岛 066004
  • 折叠

摘要

为了研究海底管线管全流程成形过程中残余应力的演化,考虑成形工序中应力的继承,采用ABAQUS软件开展了管线管JCO、焊接和多向缩径校准全流程成形过程有限元模拟.首先进行了 JCO成形过程模拟,然后基于高斯面热源子程序对JCO成形后的管线管进行了焊接过程模拟,最后对焊接后的管线管进行了多向缩径校准成形过程模拟,探讨了多向缩径校准成形工艺参数对管线管残余应力的影响.模拟结果表明:多向缩径校准可以实现管线管几何形状和残余应力的双重调控;相对传统的2瓣模具缩径,采用4瓣模具和8瓣模具校准后的管线管残余应力分布更加均匀;摩擦因数对残余应力的影响不明显;采用4瓣模具、0.04摩擦因数和1.6%缩径率校准后的管线管椭圆度可达0.05%,除焊接热影响区,管线管内外表面的最大周向残余应力分别为28和-45 MPa,截面Mises残余应力均值为(120±20)MPa,焊缝区和非焊缝区的Mises残余应力均值分别降低了 79%和30%.

Abstract

To study the evolution of residual stress during the whole forming process of submarine pipeline pipes,considering the inherit-ance of stress in the forming process,the finite element simulation of the JCO forming,welding and multi-directional compression calibra-tion of the pipeline pipe during the whole forming process was carried out by ABAQUS software.Firstly,the JCO forming process was sim-ulated,and then the welding process simulation of pipeline pipes after JCO forming was carried out based on the Gaussian surface heat source subroutine,and finally the multi-directional compression calibration forming process of the welded pipeline pipe was simulated,and the influence of the multi-directional compression calibration process parameters on the residual stress of the pipeline pipe was discussed.The simulation results show that the multi-directional compression calibration can realize the synchronous control of the geometry and residual stress of the pipeline pipes.Compared with the traditional 2 die-petals compression,the residual stress distribution of the pipeline pipe cali-brated by 4 die-petals and 8 die-petals is more uniform.The effect of friction factor on the residual stress is not obvious.Under the 4 die-petals,0.04 fraction factor and 1.6%compression ratio,the ovality of the pipeline pipe can reach 0.05%.Excepet for the welding heat af-fected zone,the maximum hoop residual stress on the inner and outer surfaces of the pipeline pipe is 28 and-45 MPa,respectively.And the mean Mises residual stress on the section is(120±20)MPa,and the mean Mises residual stress on the welded area and non-welded area is reduced by 79%and 30%,respectively.

关键词

海底管线管/JCO成形/多向缩径校准/残余应力/数值模拟

Key words

submarine pipeline pipe/JCO forming/multi-directional compression calibration/residual stress/numerical simulation

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基金项目

国家自然科学基金(52375389)

国家自然科学基金(52005431)

中央引导地方科技发展资金项目(226Z1802G)

河北省高等学校青年拔尖人才项目(BJK2023103)

出版年

2024
塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCDCSCD北大核心
影响因子:0.46
ISSN:1007-2012
被引量1
参考文献量18
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