塑性工程学报2024,Vol.31Issue(3) :214-221.DOI:10.3969/j.issn.1007-2012.2024.03.025

Cu和Ni中间层对铝/钢异种金属搅拌摩擦搭接焊接头界面微观组织及剪切性能的影响

Effect of Cu and Ni interlayers on interfacial microstructure and shear properties of aluminum/steel dissimilar metal friction stir lap welded joints

王元一 乔柯 张婷 郝政扬 王佳 王文 王快社
塑性工程学报2024,Vol.31Issue(3) :214-221.DOI:10.3969/j.issn.1007-2012.2024.03.025

Cu和Ni中间层对铝/钢异种金属搅拌摩擦搭接焊接头界面微观组织及剪切性能的影响

Effect of Cu and Ni interlayers on interfacial microstructure and shear properties of aluminum/steel dissimilar metal friction stir lap welded joints

王元一 1乔柯 1张婷 1郝政扬 1王佳 1王文 1王快社1
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作者信息

  • 1. 西安建筑科技大学冶金工程学院,陕西西安 710055;功能材料加工国家地方联合工程研究中心,陕西西安 710055
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摘要

采用搅拌摩擦搭接焊(FSLW)对添加Cu和Ni中间层的6061-T6铝合金和QP1180钢进行焊接,研究接头微观组织及力学性能.结果表明,FSLW可以成功制备出成形性良好的Al-Cu-Fe及Al-Ni-Fe接头,Cu粉和Ni粉均与基体结合良好.Cu粉阻隔了 Al-Fe之间的元素扩散,接头金属间化合物(IMCs)种类为AlCu和Al3Cu2,无Al-Fe IMCs生成;Ni粉无法完全阻隔Al-Fe之间的反应,IMCs种类为Al3Ni2和AlFe3.Al-Ni-Fe接头中产生的IMCs与基体之间的平均错配度低于Al-Cu-Fe接头中IMCs与基之间的平均错配度,表明Al-Ni-Fe接头中产生的IMCs与基体之间的结合强度优于Al-Cu-Fe接头中产生的IMCs与基体之间的结合强度,因此Al-Ni-Fe接头剪切强度(7.86 kN)优于Al-Cu-Fe接头剪切强度(4.62 kN).

Abstract

The 6061-T6 aluminum alloy and QP1180 steel with Cu and Ni interlayers were welded by friction stir lap welding(FSLW)to study the microstructure of the joints and the mechanical properties were studied.The results show that Al-Cu-Fe and Al-Ni-Fe joints with good formability are successfully prepared by FSLW,and both Cu and Ni powders are well combined with the matrix.The Cu powder in-hibits the element diffusion between Al-Fe,the intermetallic compounds(IMCs)in the joints are AlCu and Al3Cu2,and no Al-Fe IMCs are generated.Ni powder can not entirely inhibit the reaction between Al-Fe,resulting in the presence of Al3Ni2 and AlFe3 IMCs in the joint.The average lattice mismatch of IMCs and matrix in Al-Ni-Fe joint is lower than that in Al-Cu-Fe joint,indicating that the bonding strength between IMCs and matrix in Al-Ni-Fe joint is better than that in Al-Cu-Fe joint.Therefore,the shear strength of Al-Ni-Fe joint(7.86 kN)is better than that of Al-Cu-Fe joint(4.62 kN).

关键词

搅拌摩擦搭接焊/铝/钢界面/金属间化合物/错配度/剪切性能

Key words

friction stir lap welding/aluminum/steel interface/intermetallic compounds/lattice mismatch/shear properties

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基金项目

国家自然科学基金重点项目(52034005)

国家自然科学基金面上项目(51974220)

国家自然科学基金青年基金(52104383)

陕西省教育厅青年创新团队建设项目(21JP058)

出版年

2024
塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCDCSCD北大核心
影响因子:0.46
ISSN:1007-2012
参考文献量18
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