首页|集磁器内壁轮廓形状对磁脉冲辅助半固态钎焊接头连接质量的影响

集磁器内壁轮廓形状对磁脉冲辅助半固态钎焊接头连接质量的影响

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针对磁脉冲辅助半固态钎焊工艺中使用等内径集磁器连接铜、铝管件时存在的界面氧化膜去除效果不均、扩散层深度差异较大等问题,通过数值模拟方法分析了集磁器内壁轮廓形状及其结构参数对界面冲击应力及钎料剪切流变速率的影响.为实现连接区域内界面冲击及轴向剪切流变沿轴向分布的均匀性,对集磁器形状结构参数进行了优化,并针对性地制造了相应的集磁器,在特定的工艺参数下进行了系列钎焊实验.结果表明,相较于常规等内径集磁器,优化后的集磁器能够更好地去除母材表面氧化膜,促进界面扩散反应并减少连接缺陷,扩散层厚度增加且分布更为均匀,接头性能得到有效提升.
Effect of inner wall profile of field shaper on connection quality of magnetic pulse assisted semi-solid brazing joint
Aiming at the problems such as uneven removal effect of interfacial oxide film and significant difference of diffused layer depth when connecting Cu and Al tubes with equal inner diameter magnetic field shaper with magnetic pulse assisted semi-solid brazing process,the effects of inner wall profile and structural parameters of magnetic field shaper on interfacial impact stress and shear rheological rate of brazing metal were analyzed by numerical simulation.In order to achieve the uniformity in interface impact and axial shear rheological dis-tribution within the joint area,the shaped structure parameters of the field shaper were optimized,and the corresponding field shapers were manufactured.A series of brazing experiments were carried out under specific process parameters.The results show that compared with the conventional field shaper with equal inner diameter,the optimized field shaper can remove the surface oxide film of the base mate-rial better.The interface diffusion reaction is promoted and the connection defects are reduced,the diffusion layer thickness increases and the distribution is more uniform,and the joint performance is effectively improved.

magnetic pulsesemi-solid brazingfield shaperinterface defectshear rheologydiffusion layeroxide film

谢作鹏、黄尚宇、芮正雷

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武汉理工大学材料科学与工程学院,湖北武汉 430070

磁脉冲 半固态钎焊 集磁器 界面缺陷 剪切流变 扩散层 氧化膜

国家自然科学基金国家重点研发计划

514753452020YFA0714900

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(4)
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