首页|大腔体六面顶金刚石压机铰链梁锻造模具结构多参数优化

大腔体六面顶金刚石压机铰链梁锻造模具结构多参数优化

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针对大腔体六面顶金刚石压机关键部件铰链梁的锻造过程进行了研究.为提高铰链梁锻造模具的使用寿命,利用Deform-3D软件对终锻过程进行了模拟,并对模具结构参数进行了优化.首先以模具应力为优化目标,选取模具边角及圆角处的7个结构参数为设计变量.通过Plackett-Burman Design筛选出对模具应力影响较显著的变量,将其作为最终优化变量进行研究.利用Box-Behnken Design抽样并建立了响应面回归模型,在拟合模型有效的前提下,通过引入动态惯性权重及学习因子改进粒子群算法,利用其寻优得到最优模具结构参数,并通过有限元仿真验证了结果的可靠性.结果表明,通过对模具结构的多参数优化,模具应力减少了25%,模具使用寿命得到显著提高.
Multi-parameter optimization of forging die structure for hinge beam of large cavity hexahedral top diamond press
The forging process of hinge beam which is the key part of large cavity hexahedral top diamond press was studied.In order to improve the service life of the hinge beam forging die,the final forging process was simulated by Deform-3D software,and the die struc-ture parameters were optimized.First of all,the die stress was taken as the optimization object,and seven structural parameters at the die corners and fillets were selected as design variables.The variables with significant influence on die stress were selected by Plackett-Bur-man Design(PBD),which were studied as the final optimization variables.The response surface regression model was established by u-sing Box-Behnken Design(BBD)sampling.On the premise that the fitting model was effective,the particle swarm optimization algorithm was improved by introducing dynamic inertia weight and learning factor,and the optimal die structure parameters were obtained by its opti-mization.The reliability of the results was verified by finite element simulation.The results show that through the multi-parameter optimi-zation of the die structure,the die stress is reduced by 25%,and the service life of the die is significantly improved.

hexahedral top diamond presshinge beamforgingforging diemulti-parameter optimization

王良文、刘飞飞、汪曙光、司亮、谢贵重、李轲、鲁海霞

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郑州轻工业大学 机电工程学院 河南省复杂机械装备智能监测与控制国际联合实验室,河南 郑州 450002

河南黄河旋风股份有限公司,河南 长葛 461500

郑州大学 中原关键金属实验室,河南 郑州 450000

河南黄河田中科美压力设备有限公司,河南 长葛 461500

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六面顶金刚石压机 铰链梁 锻造成形 锻造模具 多参数优化

国家自然科学基金河南省揭榜挂帅重大科技项目河南省科技攻关计划

5207550052304301211110220200232102221033

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(5)