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超高压应力增塑成形装备液压系统设计与控制

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针对超高压应力增塑成形技术对压力和位置控制精度的需求,设计了一种超高压应力增塑成形装备液压系统,建立了液压系统的泵控缸数学模型和AMESim机电液仿真模型,针对液压缸速度波动较大以及压力控制效果较差的问题分别引入了模糊PID控制和三阶自抗扰控制策略.通过AMESim与Simulink的联合仿真验证了两种控制策略的有效性.仿真结果表明:模糊PID控制器对梯形速度曲线具有良好的跟踪效果,液压缸速度跟踪误差小于0.0035 m·s-1,明显消除了液压缸速度波动;自抗扰控制器提高了压力控制精度,压力曲线追踪阶段的压力误差小于0.05 MPa.整个系统的动态调节能力增强,位置和压力控制精度明显提升.
Design and control of hydraulic system for ultra high pressure stress plasticizing forming equipment
Aiming at the requirement of pressure and position control accuracy of ultra high pressure stress plasticizing forming technolo-gy,a hydraulic system of ultra high pressure stress plasticizing forming equipment was designed,and the mathematical model of pump control cylinder of the hydraulic system and the electromechanical hydraulic simulation model of AMESim were established.The fuzzy PID control and third-order active disturbance rejection control strategies were introduced respectively to solve the problems of large speed fluc-tuation and poor pressure control effect of hydraulic cylinder.The co-simulation of AMESim and Simulink verifies the effectiveness of the two control strategies.The simulation results show that the fuzzy PID controller has a good tracking effect on the trapezoidal speed curve,and the tracking error of the hydraulic cylinder speed is less than 0.0035 m·s-1,which obviously eliminates the fluctuation of the hy-draulic cylinder speed.The active disturbance rejection controller improves the precision of pressure control,and the pressure error in the pressure curve tracking phase is less than 0.05 MPa.The dynamic adjustment ability of the whole system is enhanced,and the precision of position and pressure control is significantly improved.

hydraulic systemfuzzy PID controlactive disturbance rejection controlco-simulation

刘艳雄、包小鸣、舒昱文、张涵

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武汉理工大学现代汽车零部件技术湖北省重点实验室,湖北武汉 430070

汽车零部件技术湖北省协同创新中心,湖北武汉 430070

液压系统 模糊PID控制 自抗扰控制 联合仿真

国家自然科学基金资助项目湖北省科技创新人才及服务专项

522753712022EJD012

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(6)
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