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电磁脉冲强化中螺线管线圈缠绕的对比研究

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为探索更好的螺线管线圈缠绕方式,从热力学、空间占有率和绕制角度考虑,分析得到矩形截面铜导线更适合绕制电磁脉冲螺线管线圈,运用有限元软件仿真模拟了 5种缠绕形式的螺线管线圈在6kV电压的电磁脉冲情况,对线圈及棒件受到的电磁力进行了对比分析.发现在单根导线中,平式缠绕导线的受力更小;在双根导线情况下,单层并联缠绕整体优于双层并联缠绕.在实验中采用棒件电磁脉冲表面强化技术,结果表明,在电磁力作用下导线的变形与电流热效应产生的温升是使螺线管线圈损坏的主要原因,双根导线单层并联缠绕的螺线管线圈性能更好且具有较长的使用寿命.电磁脉冲可以使钛棒的维氏硬度提升约15%,但过度加工会使硬度下降.
Study on comparison of solenoid coil winding in electromagnetic pulse intensification
To explore a better winding method of solenoid coil,from the perspectives of thermodynamics,space occupancy and winding angle,it is analyzed that rectangular section copper wire is more suitable for winding electromagnetic pulse solenoid coil.The electromag-netic pulse conditions of the five winding types of solenoid coil with voltage of 6 kV were simulated by finite element software,and the e-lectromagnetic force subjected to coil and rod was compared and analyzed.It is found that the force on the flat winding wire is smaller in the single wire.In double wires condition,single layer parallel winding is better than double layers parallel winding.The electromagnetic pulse surface strengthening technique of the rod was used in the experiment.The results show that the deformation of the wires under the action of electromagnetic force and the temperature rise caused by the current thermal effect are the main reasons for the damage of the so-lenoid coil.The single-layer parallel winding solenoid coil with two wires has better performance and longer service life.The electromag-netic pulse can increase the hardness of titanium rods by about 15%,but excessive processing can reduce the hardness.

electromagnetic pulsesolenoid coilnumerical simulationservice lifeVickers hardness

王哲峰、丁昱杰、卢吉辰、宋鹤

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沈阳航空航天大学航空宇航学院,辽宁沈阳 110136

沈阳航空航天大学航空制造工艺数字化国防重点学科实验室,辽宁沈阳 110136

电磁脉冲 螺线管线圈 数值模拟 使用寿命 维氏硬度

国家自然科学基金资助项目

52075347

2024

塑性工程学报
中国机械工程学会

塑性工程学报

CSTPCD北大核心
影响因子:0.46
ISSN:1007-2012
年,卷(期):2024.31(7)