首页|散货轮甲板角焊缝失效原因分析

散货轮甲板角焊缝失效原因分析

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利用无损探伤、光学显微镜、扫描电镜和 EDS 能谱仪等检测仪器,分析了开裂的甲板角焊缝的宏观形貌、显微组织、断口形貌及化学成分.分析结果显示:甲板角焊缝裂纹断面无金属光泽,伴随有高温氧化色,且内部有较多夹渣;在裂纹断面发现大量淤泥状液态薄膜,液态薄膜中富集低熔点的硫化物.因此该裂纹属于典型的热裂纹.焊接工艺实施不当,是导致该角焊缝产生裂纹的主要原因.
Analysis on Cracking in Fillet Weld of Bulk Carrier Deck
The macro and micro structure,fracture morphology and chemical composition of the cracked deck fillet weld were analyzed by means of non-destructive testing,optical microscope,scanning electron microscope and EDS energy spectrometer.Results showed that the crack section of deck fillet weld has no metal lust-er,accompanied by high temperature oxidation color,and there are more slag inclusions inside;a large num-ber of muddy liquid films are found on the crack section,and low melting point sulfides are enriched in it.Therefore,it is a typical hot crack.Improper implementation of the welding process is the main reason for the cracks in the fillet weld.

fillet weldhot crackingcause of failurewelding process

杨喜昌、喻军、陶然、宋彩虹、姚佳人

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上海外高桥造船有限公司 ,上海 200137

上海材料研究所有限公司 上海市工程材料应用与评价重点实验室,上海 200437

角焊缝 热裂纹 失效原因 焊接工艺

2024

机械工程与自动化
山西省机电设计研究院 山西省机械工程学会

机械工程与自动化

影响因子:0.251
ISSN:1672-6413
年,卷(期):2024.(2)
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