首页|五轴加工中心加工精度提升关键技术研究

五轴加工中心加工精度提升关键技术研究

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五轴加工中心具有加工精度高、效率高、便于维护等优点,其作为工业母机在高精尖技术领域被广泛使用.以 RRTTT类型五轴加工中心为例,建立平动轴几何误差体积精度模型和误差敏感项,分析了提升五轴加工中心加工精度的方法.首先对刀位点沿平动轴移动时所产生的几何误差进行分析;然后通过坐标变换理论推导出几何误差齐次坐标变换矩阵表达式;之后建立五轴加工中心平动轴几何误差体积精度模型;最后结合五轴加工中心几何误差实验测量数据,通过仿真分析体积精度与刀位点位置之间的关系,确定五轴加工中心刀位点加工精度相对较高的区域,并通过体积精度对几何误差进行敏感性分析,确定了对五轴加工中心加工精度影响最大的误差敏感项.通过对平动轴几何误差体积精度建模和误差敏感项分析,有效提升了五轴加工中心的加工精度.
Research on Key Technologies for Improving Machining Accuracy of Five Axis Machining Centers
The five axis machining center has the advantages of high machining accuracy,high efficiency,and easy maintenance,and is widely used as an industrial mother machine in the field of high-precision and cutting-edge technology.This article takes the RRTTT type five axis machining center as an example to establish a geometric error volume accuracy model for the translational axis and analyze error sensitivity terms to improve the machining accuracy of the five axis machining center.Firstly,the geometric error generated when the tool point moves along the translational axis is analyzed.Secondly,the homogeneous coordinate transformation matrix expression of geometric error is derived through coordinate transformation theory.Then,a volumetric accuracy model for the translational axis geometric error of a five axis machining center is established.Finally,based on the experimental measurement data of the geometric error of a five axis machining center,the relationship between volumetric accuracy and the position of the tool point is analyzed through simulation,determine the areas with relatively high machining accuracy for the tool positions of the five axis machining center,and conduct sensitivity analysis on geometric errors through volume accuracy to determine the error sensitive term that has the greatest impact on the machining accuracy of the five axis machining center.By modeling the volume accuracy of geometric errors of the translational axis and analyzing the error sensitive term,the study effectively improves the machining accuracy of the five axis machining center.

five axis machining centergeometric errorvolume accuracymachining accuracy

王国际

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商丘学院 机械与电气信息学院,河南 商丘 476000

五轴加工中心 几何误差 体积精度 加工精度

商丘市科学技术局2023年立项课题商丘市科技局2024年立项课题

商科[2023]25号序号3商科[2024]7号序号35

2024

机械工程与自动化
山西省机电设计研究院 山西省机械工程学会

机械工程与自动化

影响因子:0.251
ISSN:1672-6413
年,卷(期):2024.(4)