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带式输送机张紧装置优化分析

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给输送带一定的张紧力是确保长距离运输带式输送机平稳、可靠运行的关键之一.以 2205 运输巷内DSJ 160/350/3×500 型带式输送机为研究对象,提出构建一种变频自动张紧装置替代原有的重锤张紧装置,以便提高张紧效率,降低带式输送机运行故障发生率.变频自动张紧装置采用张力传感器实时获取输送带张紧力,通过PID控制方式确保输送带张紧力始终在理想范围内,同时对机械构成、电气控制系统进行选项及详细分析.工程应用后,构建的变频自动张紧装置运行可靠,在提升带式输送机运行可靠性、降低故障发生率及维修等投入方面效果显著,在一定程度上提升了矿井运输系统自动化的水平.
Optimization of Tensioning Device for Belt Conveyor
Providing a certain tension to the conveyor belt is one of the key factors to ensure the smooth and reliable operation of long-distance conveyor belts.Taking DSJ 160/350/3×500 belt conveyor in the 2205 transportation roadway as the research object,this paper proposed to construct a frequency conversion automatic tensioning device to replace the original heavy hammer tensioning device,so as to improve tensioning efficiency and reduce the occurrence rate of belt conveyor operation failures.The frequency conversion automatic tensioning device uses a tension sensor to obtain real-time tension of the conveyor belt,and ensures that the tension of the conveyor belt is always within the ideal range through PID control.At the same time,the mechanical composition and electrical control system are selected and analyzed in detail.After engineering application,the frequency conversion automatic tensioning device constructed operates reliably,and has significant effects in improving the reliability of belt conveyor operation,reducing the occurrence rate of faults,and maintenance investment.At the same time,it also improves the level of automation of the mine transportation system to a certain extent.

belt conveyortensioning deviceautomatic control

郭明玉

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山西汾西矿业集团南关煤业有限责任公司,山西 灵石 031300

带式输送机 张紧装置 自动化控制

2024

能源与节能
山西省能源研究会 山西省节能研究会

能源与节能

影响因子:0.561
ISSN:2095-0802
年,卷(期):2024.(6)