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含缺陷烟气轮机叶片高温蠕变剩余寿命预测

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烟气轮机是回收利用高温烟气能量的重要装备.烟气中的催化剂等颗粒冲击容易对叶片产生减薄及裂纹等缺陷,严重影响其使用寿命.以含缺陷烟气轮机叶片为研究对象,利用有限元方法对其工作状态下蠕变裂纹扩展及剩余寿命进行研究.结果表明:初始裂纹对叶片寿命的影响远大于减薄带来的影响,初始裂纹长度约在 2 mm时对叶片剩余寿命影响不大;初始裂纹长度约为 5 mm时,缺陷在叶根处寿命降幅达 40%,而缺陷距叶根 1/3 处叶片寿命仅降低约 10%;初始裂纹长度大于 10 mm时,两种缺陷下剩余寿命降低均较为明显,且缺陷距叶根 1/3 处对叶片的剩余寿命影响超过其在叶根处产生的影响.
Residual life prediction of flue gas turbine blade with defects at high temperatures
Flue gas turbine is an important equipment to recycle and utilize the high temperature flue gas energy.The impact of catalyst and other particles in flue gases is easy to result in the defects such as the thickness thinning and cracks on the blade,which can seriously affect the service life of the turbine blade.The creep crack growth and residual life of the flue gas turbine blade with defects were investigated by using the finite element method.The results show that the effect of the initial crack on creep life of the turbine blade is much greater than that of the blade thickness thinning.When the initial crack length is about 2 mm,it does not affect the residual life of the blade too much.When the initial crack is about 5 mm,the residual life when the defect is located at the blade root decreases by 40%,but that when the defect is 1/3 of the blade away from the blade root only decreases by around 10%.When the initial crack length is longer than 10 mm,the residual lives of the turbine blade with the above mentioned two defects both decrease significantly,and the effect when the initial defect is 1/3 of the blade away from the blade root on the residual life of the blade is greater than that when the defect is at the blade root.

flue gas turbine bladedefectshigh temperature creepresidual life prediction

郭颖、畅元江、王建军

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中国石油大学(华东)机电工程学院,山东青岛 266580

中国石油大学(华东)新能源学院,山东青岛 266580

烟气轮机叶片 缺陷 高温蠕变 剩余寿命预测

2024

中国石油大学学报(自然科学版)
中国石油大学

中国石油大学学报(自然科学版)

CSTPCD北大核心
影响因子:1.169
ISSN:1673-5005
年,卷(期):2024.48(6)