首页|基于数值模拟的管道凹陷回弹再圆过程研究

基于数值模拟的管道凹陷回弹再圆过程研究

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为明确管道凹陷形成及回弹再圆过程对管道安全性的影响,进一步指导内检测数据的应用.基于Workbench软件的静力学分析平台,通过数值模拟完成了压头加载、压头卸载和施加内压过程,分析了压头形状和尺寸、管道材质、管道管径和壁厚、凹陷深度和内压、凹陷位置等因素对回弹及再圆系数的影响,并对回弹及再圆系数进行了非线性回归,最后对开挖结果进行了分析.结果表明,回弹系数与径厚比、压头尺寸呈反比关系,与凹陷深度呈正比关系;再圆系数与径厚比、压头尺寸、凹陷深度、内压呈反比关系;回弹及再圆系数回归方程的平均相对误差分别为2.96%、1.24%,证明了回归结果的准确性;管道开挖前,应对内检测得到的管顶或管底凹陷深度进行重新核算,以满足管道修复或清管器通过的要求.
Process of rebound and recirculation of pipe dents based on numerical simulation
This study aims to clarify the effect of pipeline dent formation and rebound-recirculation process on pipeline safety,and further guides the application of internal detection data.Based on Workbench software,the static analysis platform completes the process of indenter loading,indenter unloading and internal pressure application through numerical simulation,and analyzes the influence of factors like indenter shape and size,pipeline materials,pipeline diameter and wall thickness,dent depth and internal pressure,sag location on the rebound and recirculation coefficients.The nonlinear regression for the rebound and recirculation coefficients is also carried out.Finally,the excavation results are analyzed.The results show that the rebound coefficient is inversely proportional to the diameter-to-thickness ratio and the size of the indenter,and is proportional to the dent depth.The recirculation coefficient is inversely proportional to the diameter-to-thickness ratio,indenter size,dent depth,and internal pressure.The regression equations of rebound and recirculation coefficients have an average relative error of 2.96%and 1.24%,respectively,which proves the accuracy of the regression results.Dents detected at the top or bottom of the pipelines should be recalculated to meet the requirements of pipe repair or passage of the pigging device.

dentreboundrecirculationstaticsnonlinear regressioninternal detection

王海艳、张虎、何子龙、罗凯、梁昌晶

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中国石油华北油田公司第三采油厂,河北 沧州 062450

中国石油华北油田公司巴彦勘探开发分公司,内蒙古 巴彦淖尔 015000

中国石油华北油田公司第二采油厂,河北霸州 065700

凹陷 回弹 再圆 静力学 非线性回归 内检测

2024

石油工程建设
中国石油集团海洋工程有限公 中国石油工程建设公司

石油工程建设

影响因子:0.367
ISSN:1001-2206
年,卷(期):2024.50(6)