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超深井套管磨损试验研究

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针对油田超深井钻采过程中出现的套管磨损问题,使用全尺寸套管磨损实验机,进行TP140V高钢级套管在油基、高性能水基、饱和盐水和有机盐4种钻井液下的套管磨损试验,研究其磨损机理和磨损参数的变化规律.结果发现:同密度的4种钻井液分别加入高重粉试验后,磨损深度0.076~0.090 cm、磨损率6.42%~7.55%、磨损系数(1.32~1.71)×10-6 cm3/(N·m),磨损参数相近.加入高重粉和铁矿粉,有机盐的磨损深度0.188 cm、磨损率15.76%、磨损系数4.9×10-6 cm3/(N·m)、摩擦系数0.339,4项参数急剧上升,磨损深度和磨损率是单一加入高重粉的两倍.减少铁矿粉对有机盐钻井液有明显地减磨效果,有效缓解了磨损速率.扫描电镜发现:有机盐钻井液的套管磨损面比饱和盐水更加光滑平坦,二者的套管磨损机理为磨粒磨损.高重粉添加后,饱和盐水中出现三体磨粒磨损,因此在工程中对钻井液加重时应降低高重粉的含量.
Research on Casing Wear Test of Ultra-Deep Well
Aiming at casing wear problems during drilling and production of ultra-deep wells in oilfields,full-size casing wear test machine was used to carry out casing wear test of TP140V high-steel casing under four kinds of drilling fluids,such as oil base,high-performance water base,saturated salt water and organic salt,and to study the wear mechanism and the change law of wear parame-ters.The results show that the wear depth is 0.076~0.090 cm,the wear rate is 6.42%~7.55%,the wear coefficient is(1.32~1.71)×10-6 cm3/(N·m),and the wear parameters are similar when the four drilling fluids with the same density are added with high weight powder;When adding high-weight powder and iron ore powder,the wear depth of organic salt is 0.188 cm,the wear rate is 15.76%,the wear coefficient is 4.9×10-6 cm3/(N·m),and the friction coefficient is 0.339,and four parameters increase sharply,and the wear depth and wear rate of organic salt are two times that of adding high-weight powder alone.Reducing iron ore powder has obvious wear reduction effect on organic salt drilling fluid,and effectively alleviates the wear rate.Scanning electron microscopy shows that the cas-ing wear surface of organic salt drilling fluid is smoother and flatter than that of saturated saline,and the casing wear mechanism of organic salt drilling fluid and saturated saline drilling fluid is abrasive wear.After addition of high weight powder,three-body abra-sive wear appears in saturated brine,so the content of high weight powder should be reduced when drilling fluid is weighted in engi-neering.

casing wearwear testdrilling fluidattrition rate

肖世国、张建兵、王静

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西安石油大学机械工程学院(陕西 西安 710065)

套管磨损 磨损试验 钻井液 磨损率

2025

石油工业技术监督
中国石油天然气集团公司质量与标准管理部 中国石油天然气股份有限公司质量与标准管理部 中国质量协会石油分会 西安石油大学

石油工业技术监督

影响因子:0.434
ISSN:1004-1346
年,卷(期):2025.41(2)