石油化工腐蚀与防护2024,Vol.41Issue(2) :49-54.

天然气脱碳系统重力分离器开裂失效分析与防护

Failure analysis of gravity separator cracking in natural gas decarbonization system and its protection

杜延年 杨琰嘉 包振宇 段永锋 秦强
石油化工腐蚀与防护2024,Vol.41Issue(2) :49-54.

天然气脱碳系统重力分离器开裂失效分析与防护

Failure analysis of gravity separator cracking in natural gas decarbonization system and its protection

杜延年 1杨琰嘉 1包振宇 1段永锋 1秦强2
扫码查看

作者信息

  • 1. 中石化炼化工程集团洛阳技术研发中心,河南洛阳 471003
  • 2. 中石化东北油气分公司松原采气厂,吉林松原 138099
  • 折叠

摘要

为了明确天然气脱碳系统重力分离器内壁发生开裂失效的原因,采用多种检测方法对失效样件进行了分析.根据裂纹形貌分析、硬度分析、材质化学成分分析、金相组织分析和裂纹填充物能谱分析等结果可以得出,重力分离器内壁开裂失效的原因是设备内衬选材不当导致其在焊接过程中发生了材质敏化,在腐蚀性介质和应力的共同作用下发生了晶间应力腐蚀开裂,基于内壁开裂失效原因分析,提出了针对性的预防措施.

Abstract

In order to define the reasons for inner wall cracking of gravity separator in natural gas decarbonization system,multi-ple testings were applied to study the failed samples.Based on the results of crack morphology analysis,hardness analysis,mate-rial chemical composition analysis,metallographic structure analysis and crack filler energy spectrum analysis,it is concluded that improper material selection of equipment lining caused material sensitization during welding process.Then intergranular stress corrosion cracking occurred under the combined action of corrosive medium and stress.Targeted preventive measures were put forward according to the root cause analysis of inner wall cracking.

关键词

天然气/脱碳系统/重力分离器/失效/晶间应力腐蚀开裂

Key words

natural gas/decarbonization system/gravity separator/failure/intergranular stress corrosion cracking

引用本文复制引用

基金项目

中国石化科技开发项目(322899)

出版年

2024
石油化工腐蚀与防护
中国石化集团洛阳石化工程公司

石油化工腐蚀与防护

影响因子:0.327
ISSN:1007-015X
参考文献量4
段落导航相关论文