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煤气化装置缓冲筒磨蚀问题的数值模拟研究

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煤气化闪蒸系统因存在高固含量物料,导致管道磨蚀/冲蚀问题较为突出,已严重制约装置的正常运行.以低压闪蒸罐至真空闪蒸罐角阀后的缓冲筒为研究对象,通过几何建模和仿真分析,探讨该部位缓冲筒内流体的流动特性,并对磨蚀/冲蚀严重部位进行预测.研究结果表明,磨蚀/冲蚀最严重区域位于三通相贯线处,随着入口速度增加,最大冲蚀率呈指数型上升趋势,磨蚀/冲蚀区域不断扩展;流体在缓冲筒盲端区域产生低速涡旋运动,对缓冲筒壁面冲蚀有一定的缓冲作用,且随着入口速度的增加,缓冲筒盲端缓冲区高度逐渐减小,对盲端底部的缓冲作用逐渐减弱.
Numerical simulation of buffer cylinder abrasion in coal gasification unit
Due to the presence of materials with high solid content in the coal gasification flash system,the problem of pipeline abrasion/erosion was more prominent,which seriously hindered the normal operation of the unit.Through geometric modeling and simulation analysis,flow characteristics of the fluid inside the buffer cylinder from the low-pressure flash tank to the angle valve of the vacuum flash tank were explored,and the severe abrasion/erosion areas were predicted.The research results indicated that the area with the most serious abrasion/erosion was located at intersection of the tee;as the inlet velocity increased,the maximum erosion rate accelerated exponentially and the abrasion/erosion area expanded continuously;low-speed vortex was generated in the blind end area of the buffer cylinder,which had a certain buffering effect on the erosion of the buffer cylinder wall;with the raise of inlet velocity,the height of the blind end buffer zone of the buffer cylinder slowly decreased,then buffering effect on the bottom of the blind end gradually weakened.

coal gasificationbuffer cylinderabrasionerosionnumerical simulation

李文盛、陈洁净、李群

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中石化宁波工程有限公司,浙江宁波 315103

煤气化 缓冲筒 磨蚀 冲蚀 数值模拟

中国石化科技开发项目

NEBF220066

2024

石油化工腐蚀与防护
中国石化集团洛阳石化工程公司

石油化工腐蚀与防护

影响因子:0.327
ISSN:1007-015X
年,卷(期):2024.41(3)