首页|超声相控阵和数字射线检测在燃气聚乙烯管道电熔缺陷分析中的应用

超声相控阵和数字射线检测在燃气聚乙烯管道电熔缺陷分析中的应用

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聚乙烯管道电熔焊接状况可以通过无损检测进行探伤.以电熔套筒宏观检验为切入,对焊缝进行了超声相控阵检测和数字射线检测,并通过缺陷处电熔接头轴向切割试验,对无损检测结果做了对比验证.宏观检验结果表明,管件存在端面垂直度不达标和同轴度不达标问题,及其导致的管件承插不到位问题.无损检测结果表明,在焊接电熔套筒时,加热时间过长,过焊导致电阻丝错位,聚乙烯材料发生大量断链反应,形成孔洞,造成焊接区聚乙烯强度大幅下降,最终导致了泄漏事故的发生.
Application of Ultrasonic Phased Array and Digital Radiographic Testing to Analyze Electrofusion Defects in Gas-fired Polyethylene Pipelines
The weld condition of polyethylene pipelines can be detected by non-destructive testing.Macroscopic inspection and further inspection by using ultrasonic phased array and digital radiography were carried out in the fusion area.The results of the non-destructive testing were compared and verified by axial cutting test of the electrofusion joint at the defects.The macroscopic inspection shows that the end face of the pipe fitting is not vertical enough and the two pipe fittings in the socket are not axial,which caused the two pipes to be in the incorrect place.The non-destructive tesing shows that overheating of the pipe caused the resistance wire to be misaligned.A large number of chain breakage reactions occur in polyethylene materials,forming holes.The holes greatly reduce the strength of the polyethylene in the welded area,which eventually leads to the leakage accident.

pipelineelectrofusion jointultrasonic phased arraydigital radiographymacroscopic inspection

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上海市特种设备监督检验技术研究院,上海 200062

上海压力管道智能检测工程技术研究中心,上海 200062

管道 电熔接头 超声相控阵 数字射线 宏观检验

上海市特种设备监督检验技术研究院科研项目

2021-03

2024

石油化工设备
兰州石油机械研究所,中国石油和石油化工设备工业协会

石油化工设备

影响因子:0.465
ISSN:1000-7466
年,卷(期):2024.53(3)
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