石油化工设备2024,Vol.53Issue(5) :1-6.DOI:10.3969/j.issn.1000-7466.2024.05.001

基于微试样的长时服役电厂高温管道力学性能研究

Research on Mechanical Properties of High-temperature Pipelines of Power Plants in Long-time Service Based on Microsample

包健 左志全 丁浩然 彭剑
石油化工设备2024,Vol.53Issue(5) :1-6.DOI:10.3969/j.issn.1000-7466.2024.05.001

基于微试样的长时服役电厂高温管道力学性能研究

Research on Mechanical Properties of High-temperature Pipelines of Power Plants in Long-time Service Based on Microsample

包健 1左志全 1丁浩然 2彭剑3
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作者信息

  • 1. 江苏省特种设备安全监督检验研究院 国家化工设备质量监督检验中心(江苏),江苏 张家港 215600
  • 2. 常州大学 机械与轨道交通学院,江苏 常州 213164
  • 3. 常州大学 机械与轨道交通学院,江苏 常州 213164;江苏省能源动力高端装备工程研究中心,江苏 常州 213164
  • 折叠

摘要

采用小冲孔试验方法、显微硬度试验方法、金相组织分析方法对高温、高压工况下(服役温度为 260℃±20℃、工作压力为 27 MPa)服役11.5 万h后的损伤15CrMo耐热钢管道进行材料研究.小冲孔试验结果表明,与无损伤 15CrMo耐热钢管道相比,损伤15CrMo耐热钢管道的小冲孔最大载荷和最大位移下降率分别为5.6%和5.89%.显微硬度分析结果表明,损伤15CrMo耐热钢管道内表面1mm范围内存在8%的显微硬度升高,这与其内表面经历了长时的高温氧化损伤有关.金相组织分析结果表明,损伤15CrMo耐热钢管道内壁处由于高温氧化腐蚀,存在一定的晶粒脱落,易出现微裂纹,造成管道开裂.综合评价结果为,高温下长时服役对15CrMo耐热钢管道力学性能的损伤程度有限,材料能够保持良好的强度与塑性性能,未发生显著的力学性能退化与脆化,但管道内壁处的高温氧化损伤需引起关注,研究结果可为电厂高温管道的结构完整性评价提供参考.

Abstract

A small punch test method,microhardness method,and metallographic analysis method were employed to investigate the 15CrMo heat-resistant steel pipe material under conditions of high temperature and high pressure(260℃±20℃ and 27 MPa)following a prolonged service period of 115000 hours.It was determined that the reduction rates of the maximum load and the maximum displacement of 15CrMo heat-resistant steel after long service were 5.6%and 5.89%,respectively.The microhardness analysis indicates that there is an 8%increase in microhardness within 1 mm of the inner surface,which is attributed to the long-term high-temperature oxidation damage experienced by the inner surface.Furthermore,microstructure analysis revealed that high-temperature oxidation corrosion resulted in the shedding of grains on the inner wall of the long-term serviced pipeline,which was prone to microcracks,ultimately leading to pipeline cracking.The results of this study indicate that the damage to 15CrMo heat-resistant steel at elevated temperatures over an extended service period is limited.The material retains its strength and plastic properties,with no significant deterioration in mechanical properties or embrittlement.However,the high-temperature oxidation damage observed in the inner wall of the pipeline should be a concern.This study provides a reference for the structural integrity evaluation of high-temperature pipelines in power plants.

关键词

管道/材料/力学性能/损伤/微试样

Key words

pipe/material/mechanical property/damage/microsample

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基金项目

国家自然科学基金资助项目(52075050)

江苏省高等学校基础科学(自然科学)研究重大项目(23KJA460002)

江苏省特种设备安全监督检验研究院科技计划项目(KJY2023021)

出版年

2024
石油化工设备
兰州石油机械研究所,中国石油和石油化工设备工业协会

石油化工设备

影响因子:0.465
ISSN:1000-7466
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