首页|双层改进型推进式搅拌桨桨间距对搅拌槽内流场的影响

双层改进型推进式搅拌桨桨间距对搅拌槽内流场的影响

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采用粒子图像测速技术对不同桨间距C2下双层改进型推进式搅拌桨槽内流场特性进行实验研究,并分别采用大涡模拟模型、标准k-ε模型以及RNGk-ε模型对搅拌槽内流场进行模拟预测.研究结果表明,桨间距C2对搅拌槽内流型及速度分布有较大影响.当C2=0.23H(H为液位高度)时,受上桨排出和卷吸作用的影响,下桨区域的旋涡无法成型,搅拌槽内物料混合效果不佳;当C2=0.26H时,上桨叶区的高速区域较C2=0.23H时增大了 20%左右,下桨叶区高速区域增大了近25%,下桨叶区开始形成区域自循环;当C2增大到0.29H时,两桨间逐渐出现低速旋涡和流动死区,同时混合效率降低.对比r/T(r/T为周向距离比)=0.4处的无因次化速度分布,发现采用大涡模拟模型得到的模拟结果与搅拌槽内流场的实验结果更接近.研究结果可为双层改进型推进式搅拌桨的实际应用提供参考.
Effect of the Impeller Pitch of Double-layer Improved Propeller on Flow Field in the Stirred Tanks
Particle image velocimetry was used to experimentally study the characteristics of the flow field in the stirred tank at different impeller pitches C2,and the large eddy simulation model,standard k-ε model and RNG k-ε model were used to simulate the flow field in the tank,respectively.The research results show that the impeller pitch has a great influence on the flow streamlines and velocity distribution in the tank.When the impeller pitch C2=0.23H(Hrepresents the liquid level height),affected by the upper impeller discharge and entrainment effects,the vortex of the lower impeller zone cannot be formed,and the mixing effect of materials in the tank would be poor;When the impeller pitch C2=0.26H,compared with C2=0.23H,the high-speed zone in the upper impeller zone increases by about 20%,the high-speed zone in the lower impeller zone increases by nearly 25%,and the lower impeller zone begins to form regional self-circulation.When the impeller pitch increases to C2=0.29H,low-speed vortices and flow dead zone gradually appear between two propellers,meanwhile,the mixing efficiency decreases.By comparing the position at r/T(r/T represents the circumferential distance ratio)=0.4,it was found that the simulation results using the large vortex simulation model are closer to the experimental results of the flow field in the stirred tank.The research results provide a reference for the practical application of this stirring impeller.

propeller impellerstirred tankimpeller pitchparticle image velocimetrylarge eddy simulationflow field

潘跃跃、杨其洲、徐阳、周勇军

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南京工业大学机械与动力工程学院,江苏南京 211816

推进式搅拌桨 搅拌槽 桨间距 粒子图像测速 大涡模拟 流场

2024

石油化工设备
兰州石油机械研究所,中国石油和石油化工设备工业协会

石油化工设备

影响因子:0.465
ISSN:1000-7466
年,卷(期):2024.53(6)