石油化工设计2024,Vol.41Issue(1) :30-31,36.DOI:10.3969/j.issn.1005-8168.2024.01.007

聚乙烯管道热熔焊缝分子链结构的微波检测

MICROWAVE DETECTION OF MOLECULAR CHAIN STRUCTURE IN BUTT FUSION JOINTS OF POLYETHY-LENE PIPELINES

牛小驰 车飞
石油化工设计2024,Vol.41Issue(1) :30-31,36.DOI:10.3969/j.issn.1005-8168.2024.01.007

聚乙烯管道热熔焊缝分子链结构的微波检测

MICROWAVE DETECTION OF MOLECULAR CHAIN STRUCTURE IN BUTT FUSION JOINTS OF POLYETHY-LENE PIPELINES

牛小驰 1车飞2
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作者信息

  • 1. 北京市特种设备检验检测研究院,北京 100029
  • 2. 北京西管安通检测技术有限责任公司,北京 100107
  • 折叠

摘要

聚乙烯材料的高分子结构及热熔焊缝的焊接工艺决定了焊接缺陷的产生原因是分子结构的异常.文中对热熔焊缝进行了微波无损检测与结果分析,获取了热熔焊缝缺陷位置的介电特征值,并对缺陷进行了破坏性试验和断口扫描电镜分析.通过微波无损检测、断口宏观及微观结构分析,确定热熔焊缝的冷焊缺陷产生机理为分子长链结构的缺失.明确热熔焊缝缺陷类型及产生机理能够对其进行有效的无损检测,确保热熔焊缝的焊接质量,为聚乙烯管道的安全使用提供了依据.

Abstract

The high polymer structure of polyethylene materials and the welding process of butt fusion joints determine that the cause of welding defects is the abnormality of molecular structure.In this article,microwave non-destructive testing and result analysis are performed for butt fusion joints,the dielectric characteristic values of defect locations in butt fusion joints are obtained,and destructive tests and fracture scanning electron microscopy analysis are carried out for the defects.Through the microwave non-destructive testing and the macroscopic and microscopic analysis of the fracture surface,it is determined that the mechanism of cold welding defects in butt fusion joints is the absence of molecular long chain structures.Clarifying the types and mechanisms of defects in butt fusion joints helps to carry out effective non-destructive testing and ensure the welding quality of butt fusion joints,providing scientific basis for the safe use of polyethylene pipelines.

关键词

聚乙烯/热熔焊缝/微波无损检测/分子长链结构

Key words

polyethylene/buttfusionjoint/microwavenon-destructive testing/molecular long-chain structure

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出版年

2024
石油化工设计
中国石化工程建设有限公司

石油化工设计

影响因子:0.241
ISSN:1005-8168
参考文献量4
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