首页|膨胀节在催化装置中的应用及失效分析

膨胀节在催化装置中的应用及失效分析

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催化装置的波纹管膨胀节主要应用在反再及烟气回收系统,用于吸收管道在高温、应力等条件下发生的变形,在催化装置中具有不可替代的作用.催化装置两器系统膨胀节在装置运行时,长期处于 650℃以上高温环境下,存在高温蠕变失效的可能;三旋至烟机入口高温管道还存在局部的振动,在高温、腐蚀和振动等苛刻条件下长期服役,会加快膨胀节结构件的疲劳损坏,影响催化装置安全平稳生产.因此,非常有必要对催化装置膨胀节失效预防.本文讲述了波纹管膨胀节在催化装置特定工况下的常见失效形式以及对应的失效预防措施,对于催化装置膨胀节长周期安全运行具有很好的借鉴和指导意义.
Application and failure analysis of expansion joint in catalytic unit
The bellows expansion joint of catalytic unit is mainly used in the reaction and flue gas recovery system,which is used to absorb the deformation of the pipeline under the conditions of high temperature and stress,and has an irreplaceable role in the catalytic unit.The expansion joint of the two-vessel system of the catalytic unit is exposed to high temper-ature above 650℃for a long time during the operation of the unit,and there is the possibil-ity of high temperature creep failure.There is local vibration in the high temperature pipe from the third whirl to the inlet of flue gas turbine.Long-term service under harsh condi-tions such as high temperature,corrosion and vibration will accelerate the fatigue damage of the expansion joint structure and affect the safe and stable production of the catalytic unit.Therefore,it is very necessary to prevent the failure of the expansion joint of the catalytic u-nit.This paper describes the common failure forms of bellows expansion joints in catalytic unit under specific conditions and the corresponding failure prevention measures,which has a good reference and guiding significance for the long-term safe operation of expansion joints in catalytic unit.

catalytic unitbellows expansion jointleakfailure prevention

安玉忠、龚文、冯龙、薛前明

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中国石油宁夏石化公司,宁夏银川 750026

催化装置 波纹管膨胀节 泄漏 失效预防

2024

石油化工应用
宁夏化工学会

石油化工应用

影响因子:0.276
ISSN:1673-5285
年,卷(期):2024.43(8)