首页|高校大科学设施推动高端装备制造业创新研究——以环境与载荷耦合全尺寸试验为例

高校大科学设施推动高端装备制造业创新研究——以环境与载荷耦合全尺寸试验为例

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大科学设施是推动前沿基础科学发展和技术创新的重要条件支撑,越来越多的高校承担了大科学设施的建设运行任务。重大工程材料服役安全研究评价设施通过研制开发能够实现真实服役工况的、复杂环境与载荷耦合的全尺寸试验装置,积极面向高端装备制造开展复杂工况下服役性能试验,对相关学科融合发展,以及国产高端装备制造的材料选型、新材料应用、设计优化和可靠性评价等方面发挥了不可替代的推动作用,在核心技术研发与产品验证等环节中加速国产化进程,是直接面向国民经济主战场的大科学设施。该文在总结环境与载荷耦合全尺寸试验技术创新的基础上,分析了大科学设施服务高端装备制造产业的实际案例。
Research on promoting innovation in the high-end equipment manufacturing industry through large scientific facilities in universities:Taking the environment and load coupling full-scale test as an example
[Objective]High-end equipment is increasingly facing the dual challenges of harsh service environments and increased payloads in the fields of technology and engineering.Large-scale scientific facilities are crucial for promoting the development of cutting-edge basic science and technological innovation,and universities are increasingly taking on the task of building and operating them."Major Engineering Material Service Safety Research and Evaluation Facility(MSAF)"is a national major science and technology infrastructure led by the University of Science and Technology,Beijing;it is the first large-scale scientific facility directly facing the main battlefield of the national economy.The MSAF has actively conducted service performance tests under complex working conditions for high-end equipment manufacturing by developing full-scale test devices to achieve real service conditions and coupling complex environments and loads.[Methods]It has played a vital role in promoting the integration and development of related disciplines and manufacturing domestic high-end equipment through material selection,new material application,design optimization,and reliability evaluation.Additionally,it has effectively accelerated the localization process in core technology research and product verification.This study summarizes the technological innovation of MSAF in full-scale environmental and load coupling experiments.We analyze practical cases of serving the high-end equipment manufacturing industry and propose suggestions on the mode and focus of the precise application of large-scale scientific facilities to serve the industry.The MSAF considers the complex service environment of engineering fields,such as petroleum and petrochemicals,marine engineering,transportation,mechanical equipment,and infrastructure,as the background and focuses on the key materials and components of major engineering and industrial equipment.It realizes an accelerated simulation of the entire failure process of key core components in the high-end equipment manufacturing process under actual working conditions to investigate the failure laws and mechanisms of major engineering materials and components in service environments.Basic and applied research on safety evaluation and life prediction has provided conditions to significantly improve the ability of China's engineering material service safety research and evaluation.Furthermore,this study investigates how MSAF's large scientific facilities can utilize world-class large-scale scientific experimental facilities to conduct experimental testing and research and development for industrial innovation and development.[Results]Significant progress has been achieved by developing a new research and development model with Chinese characteristics to address the high-end equipment manufacturing requirements of major scientific and technological infrastructures.Additionally,considerable strides have been made in utilizing large scientific facilities to provide precise services that support China's scientific and technological innovation,industrial transformation,and economic development.[Conclusions]The continuous expansion of services provided by this facility in advanced equipment manufacturing will significantly alter the prevailing situation in which developed countries constrain the safety evaluation of major engineering materials and structures in China.This will effectively promote the high-quality development of China's manufacturing industry and enhance its access to international markets.Additionally,MSAF innovation has successfully overcome key technological challenges related to the"scale environment time"multi-scale and multi-dimensional engineering material service safety evaluation series.This advancement has led to the construction of a technical system for engineering material service safety evaluation.This has greatly improved China's ability and standards in engineering material service safety evaluation,contributing to the achievement of independent and controllable core technology for safety evaluation services in China.Moreover,this initiative has positioned China at the forefront of international development.Thus,the goal of cultivating innovative professional talent is of great significance.

large scientific facilitieshigh-end manufacturingenvironmental load couplingfull-size test

梁治国、徐燕、闫松涛、夏秀芹、李晨光、金莹、任学冲、张卫冬

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北京科技大学 国家材料服役安全科学中心,北京 102200

北方工业大学 经济管理学院,北京 100144

大科学设施 高端制造 环境载荷耦合 全尺寸试验

北京市自然科学基金教育部人文社会科学研究项目

922201020YZCZH066

2024

实验技术与管理
清华大学

实验技术与管理

CSTPCD北大核心
影响因子:1.651
ISSN:1002-4956
年,卷(期):2024.41(4)
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