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产水气井冲缝套动态冲蚀机理研究

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在产水气井中,冲缝筛管同时受到腐蚀和冲蚀磨损,服役寿命远远低于预期.为了解冲缝筛管在产水气井中快速失效的原因,模拟含水气井的腐蚀环境,进行了室内腐蚀试验,并建立了冲缝套的2 种缺陷分布模型,模拟计算不同缺陷分布模型,以腐蚀速率为动网格速率,探究了不同缺陷深度和含水体积分数下冲缝套的冲蚀机理.研究结果表明:含水体积分数从 0 增加到100%,腐蚀速率从0.011 5 mm/a增加到0.039 9 mm/a,腐蚀坑的截面为圆形;缺陷在边缘中间区域时,最大冲蚀磨损量分布在缺陷处;缺陷在其他区域时,最大冲蚀磨损量分布在边缘四角区域的非缺陷区域;最大冲蚀磨损速率与缺陷深度、含水体积分数成正比,这种腐蚀与冲蚀的共同作用是冲缝筛管在产水气井中服役寿命大幅缩减的原因.所得结论可为延长冲缝筛管服役寿命研究提供理论参考.
Dynamic Erosion Mechanism of Punched Sleeve in Water-Producing Gas Wells
In water-producing gas wells,the punched screen is subjected to both corrosion and erosion wears,making its service life much shorter than expected.In order to analyze the reasons for the rapid failure of punched screen in water-producing gas wells,a laboratory corrosion test was conducted under simulated corrosion environment of water-containing gas wells,and the distribution model of 2 flaws of punched sleeve was built and solved.Then,taking the corrosion rate as the dynamic grid rate,the erosion mechanism of punched sleeve under different flaw depths and volume fractions of water was explored.The results show that when the water cut increases from 0 to 100%,the corrosion rate increases from 0.011 5 mm/a to 0.039 9 mm/a,and the section of the corro-sion pit is circular.When the flaw is located in the middle area of the edge,the maximum erosion wear amount is distributed at the flaw location.When the flaw is in other areas,the maximum erosion wear amount is distributed in the non-flaw areas at the four corners of the edge.The maximum erosion wear rate is directly proportional to the flaw depth and the volume fraction of water,and the combined action of corrosion and erosion is the reason for the significant reduction in service life of the punched screen in water-producing gas wells.The conclusions provide theoretical reference for improving the service life of punched screen.

water-producing gas wellpunched sleevesand control screenS13Crerosion wearcorro-sion ratedynamic grid

邓福成、李艺谋、龚宁、韩耀图、许朝辉、邓君宇、陈竹

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长江大学机械工程学院

中海石油 (中国) 有限公司天津分公司

中国石油集团工程技术研究院有限公司

中国石油集团工程技术研究有限公司

广东省海洋协会

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产水气井 冲缝套 防砂筛管 S13Cr 冲蚀磨损 腐蚀速率 动网格

国家自然科学基金项目

51504040

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(2)
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