首页|稠油采出液油水分离旋流工作参数优化研究

稠油采出液油水分离旋流工作参数优化研究

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针对稠油相对于常规采出液分离难度大的特点,以螺旋流道形旋流器为基础设计了一套稠油产出液高效处理工艺流程,并通过数值模拟方法对旋流分离装置的运行操作参数进行优化模拟对比分析,研究了不同入口流量、分流比以及入口含水体积分数对流场和整体分离效率的影响规律.研究结果表明:旋流器螺旋流道结构可实现稠油介质油相的聚结,实现稠油采出液油水两相的分离;当Ⅰ-1 旋流器入口流量为 5 m3/h,分流比为 0.4,含水体积分数为 95%,Ⅰ-2 旋流器分流比为0.3 时,Ⅰ-1 旋流器、Ⅰ-2 旋流器分离效率分别为96.44%、99.76%;当入口含油质量浓度为15 200 mg/L时,第一级底流出口含油质量浓度 1 275 mg/L,第二级底流出口含油质量浓度1 359 mg/L.研究结论可为稠油处理的工艺流程设计和操作参数优化提供借鉴.
Optimization of Working Parameters for Oil-Water Separation Cyclone of Produced Fluid of Heavy Oil
Heavy oil is more difficult to be separated than conventional oil.On the basis of helical flow chan-nel cyclone,an efficient treatment process flow for produced fluid of heavy oil was designed.Then,the numerical simulation method was used to conduct optimization simulation and comparative analysis on the operating parameters of the cyclone separator,and study the influence of different inlet flow rates,diversion ratios and inlet volume frac-tion of water on the flow field and overall separation efficiency.The study results show that the helical flow channel structure of the cyclone achieves coalescence of oil phase in heavy oil,that is,achieves oil and water separation of produced fluid of heavy oil.When the inlet flow rate,diversion ratio and water cut of Ⅰ-1 cyclone are 5 m3/h,0.4 and 95%respectively,and the diversion ratio of Ⅰ-2 cyclone is 0.3,the separation efficiency of Ⅰ-1 andⅠ-2 cyclones is 96.44%and 99.76%respectively.When the inlet oil mass concentration is 15 200 mg/L,the oil mass concentration at the first and second stages of apexes is 1 275 mg/L and 1 359 mg/L respectively.The study conclusions provide reference for the process design and operation parameter optimization of heavy oil treatment.

produced fluid of heavy oiloil and water separationcycloneoperating parameter optimiza-tionseparation efficiency

夏宏泽、赵宇、李宁、白健华、孙超、付治军、徐保蕊

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中海石油(中国) 有限公司天津分公司

中海油田服务股份有限公司天津分公司

东北石油大学机械科学与工程学院

稠油采出液 油水分离 旋流器 操作参数优化 分离效率

中国博士后科学基金项目东北石油大学人才引进科研启动经费资助项目

2021M6905942020KQ19

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(3)
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