首页|空化射流水力振荡器研制与试验

空化射流水力振荡器研制与试验

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为解决油井井筒存在结垢现象后导致卡钻的风险与石油产出率降低的问题,利用淹没射流产生剪切空化,设计一种空化射流水力振荡器,与高压旋转射流除垢装置配套使用提升井筒除垢效率,利用数值模拟对空化射流水力振荡器内部相关结构参数进行优化,得到最优结构参数和振荡频率、幅值.通过开展现场试验,检验空化射流水力振荡器的具体参数是否符合井筒除垢要求.通过正交模拟得到射流喷嘴到喉管距离L=13.52 mm、喉管长度D=64.47 mm和射流喷嘴角度α=156.92°的最优参数,且该参数下的振荡频率为9.92 Hz.现场试验结果表明,空化射流水力振荡器与旋转冲洗器配合使用比传统水力振荡器与旋转冲洗器除垢速度最高提高 16.2%.这表明空化射流水力振荡器对除垢装置的除垢效率有明显的提升,空化射流水力振荡器内部结构无相对运动部件使得振荡器运行稳定且装置维护成本低.所得结论可为水力振荡器的研究与工程应用提供技术指导.
Development and Test of Cavitation Jet Hydro-Oscillator
Scaling in wellbore may lead to sticking and thus reduced oil production.In order to solve this problem,based on the principle of generation of shearing cavitation by drowned jet,a cavitation jet hydro-oscilla-tor was designed,which was used together with a high-pressure rotating jet descaling device to improve the desca-ling efficiency of the wellbore.Then,the numerical simulation was used to optimize the internal structural parame-ters of the cavitation jet hydro-oscillator,obtaining the optimal structural parameters,oscillation frequency and amplitude.Moreover,field test was conducted to verify whether the specific parameters of the cavitation jet hydro-oscillator meet the requirements of wellbore descaling.Finally,orthogonal simulation was performed,obtaining the optimal parameters such as the distance from the jet nozzle to the throat L=13.52 mm,the throat length D=64.47 mm and the jet nozzle angle α=156.92°,by which the oscillation frequency is 9.92 Hz.Field test shows that the combined use of a cavitation jet hydro-oscillator and a rotary flusher increases the descaling speed by up to 16.2%compared to traditional hydro-oscillator and rotary flusher.This indicates that the cavitation jet hydro-oscillator has a significant improvement in the descaling efficiency of the descaling device.Moreover,the internal structure of the cavitation jet hydro-oscillator has no relative moving parts,making the oscillator operate stably and the maintenance cost of the device low.The conclusions provide technical guidance for the research and engineering application of hydro-oscillators.

hydro-oscillatorcavitation effecthigh-pressure jetwellbore descaling

郑文龙、张飞、王小鹏、张元峰、程占全、周宇平、韩媛媛

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安徽理工大学

长庆油田分公司第七采油厂

水力振荡器 空化效应 高压射流 井筒除垢

国家科技重大专项安徽省重点研究与开发计划项目安徽理工大学研究生创新基金项目

2017ZX05013-0052022a050200302022CX2062

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(7)