首页|海底钻井用铁钻工机械臂的工作安全性分析

海底钻井用铁钻工机械臂的工作安全性分析

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随着石油勘探开采逐渐由陆地转向海洋,浅海转向深海、超深海,常规的陆地铁钻工已无法在深水海洋平台直接应用.针对该问题,提出一种新型海底钻井系统配套的铁钻工机械臂结构,运用数值仿真模拟的方法对铁钻工机械臂结构的强度、疲劳强度、刚度、稳定性、抗振性展开安全性分析.研究表明:海底钻井用铁钻工机械臂结构在危险姿态(伸出 1.8 m)时的最大von Mises应力为195.45 MPa(小于许用应力[σ]=320 MPa),疲劳强度安全系数n=4.63(大于许用安全系数[n]=2.0);危险姿态下机械臂结构的总弯曲刚度,x、y和z轴方向上的弯曲刚度分别为1.11×1010、1.62×1012、2.43×1013、7.34×1010 N·m2,符合机械臂结构的刚度要求;机械臂结构的屈曲临界载荷Pcr=915.80 kN,为实际受载的45.79 倍,满足结构稳定性要求;随机振动激励作用下机械臂结构有68.23%的概率最大von Mises应力不超过 179.77 MPa,满足材料强度安全要求.研究结果验证了新型海底钻井用铁钻工机械臂的结构设计安全可靠,可为海底钻井用铁钻工机械臂的结构设计提供一定参考.
Working Safety Analysis of Iron Roughneck Arm Used in Seabed Drilling
As the exploration and exploitation of petroleum gradually shift from land to ocean,from shallow sea to deep sea and then to ultra-deep sea,the conventional onshore iron roughnecks are unable to work directly on deepwater offshore platforms.To address this issue,a new type of iron roughneck arm structure supporting the sea-bed drilling system was proposed.The numerical simulation method was used for safety analysis on the strength,fa-tigue strength,stiffness,stability and vibration resistance of the iron roughneck arm structure.According to the re-search results,when the structure of the iron roughneck arm used in seabed drilling is in a dangerous posture(ex-tending 1.8 m),the maximum von Mises stress is 195.45 MPa(less than the allowable stress[σ]=320 MPa),and the fatigue strength safety factor n=4.63(greater than the allowable safety factor[n]=2.0).The total flexur-al rigidity and the flexural rigidity in the x,y,and z directions of the iron roughneck arm structure are 1.11×1010,1.62×1012,2.43×1013 and 7.34×1010 N·m2,respectively,meeting the rigidity requirements of the iron rough-neck arm structure.The critical buckling load of the iron roughneck arm structure Pcr=915.80 kN,which is 45.79 times the actual load,meeting the stability requirements of the structure.There is a 68.23%probability that the maximum von Mises stress of the iron roughneck arm structure does not exceed 179.77 MPa under random vibration excitation,meeting the material strength safety requirements.The research results have verified the safety and relia-bility of the designed structure of the new type of iron roughneck arm used in seabed drilling,and provide some ref-erence for the structural design of it.

seabed drillingiron roughneck armdangerous posturestructural strengthfatigue strengthsafety

秦赛博、易先中、张徐文、蔡星星、陈志湘、王利军、张玺亮

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长江大学机械工程学院

湖北省智能油气钻釆装备企校联合创新中心

盐城市新永佳石油机械制造有限公司

湖北江汉石油仪器仪表股份有限公司

扬州华元油气技术有限公司

中海油能源发展股份有限公司工程技术分公司

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海底钻井 铁钻工机械臂 危险姿态 结构强度 疲劳强度 安全性

国家自然科学基金项目国家自然科学基金项目国家自然科学基金项目湖北省重点研发计划项目

51974035U1262108U17622142020BAB055

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(10)
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