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石油钻机全集成化升级的开发与应用

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随着钻机自动化技术的普及,新制钻机的集成化和自动化程度越来越高,然而旧钻机由于机械、电气、液压等接口问题,进行全集成控制系统改造的技术难度大、周期长,目前旧钻机的全集成化系统改造占比很小.依托某钻井平台的升级改造项目,在降低劳动强度,减人增效的理念下,开发了可靠的国产全集成控制系统;融合原有的钻井装备,增配管柱自动化设备和井口自动化设备,对钻机系统进行升级与改造,实现系统双司钻集成化控制.现场使用结果表明,该系统实现了所有钻井装备及其附属单元的司钻房远程控制,开发的操作界面减少了操作元件数量.双司钻操作系统为钻机提供了冗余操作功能,设备状态数据集成化处理为系统安全操作提供了保障,系统空间管理提升了设备的空间安全性,自动化装备减少了井队人员配置,减轻了劳动强度,提升了操作人员的工作安全性和经济性.该钻机系统的改造方法可为老旧钻机的全集成化升级提供参考和指导方向.
Development and Application of Fully Integrated Upgrading of Rigs
As the rig automation technology diffuses,the integration and automation level of new rigs becomes increasingly high.However,due to mechanical,electrical and hydraulic interface issues,the technical difficul-ties in transforming the fully integrated control system are great,and the transformation cycle is long.Therefore,the proportion of fully integrated system transformation for old rigs is very small.Relying on the upgrading project of a drilling platform,under the philosophy of downsizing for efficiency,a reliable home-made fully integrated control system that supported the original drilling equipment was developed,with pipe string and wellhead automation e-quipment added to upgrade the rig system,achieving integrated control of dual drillers in the system.The field ap-plication results show that the system achieves remote control of all drilling equipment and their ancillary units in driller house,and the development of function shared operating interface reduces the number of executive compo-nents.The dual driller operating system provides redundant operating functions for the rig,the integrated process-ing of equipment status data provides support for safe operation of the system,the system space management im-proves the spatial safety of the equipment,and the automation equipment reduces the staffing of the drilling crew,reduces labor intensity,and enhances the work safety and economy of the operators.The transformation method of the rig system provides reference and guidance for the fully integrated upgrading of old rigs.

rig transformationfully integratedautomation equipmentdual drillers

杨斌、李博洋、杨德刚、寻明、孔永超、康宁、惠向彻

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宝鸡石油机械有限责任公司

中油国家油气钻井装备工程技术研究中心有限公司

中石化胜利石油工程有限公司黄河钻井总公司

钻机改造 全集成化 自动化装备 双司钻

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(12)