首页|负压振动筛钻井液流动及气液分离数值模拟

负压振动筛钻井液流动及气液分离数值模拟

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负压振动筛是一种新型的固液分离设备,对钻屑表现出了出色的随钻干燥效果.然而,对于该设备的钻井液流动规律、空气和钻井液透过筛网后的气液分离机理以及效率等基础理论方面,迄今尚未进行深入的研究.为此,采用计算流体力学(CFD)方法,建立了负压振动筛的三维瞬态两相流筛分仿真模型;通过欧拉-欧拉多相流模型(VOF)和多孔介质模型,系统研究了负压作用时筛网上钻井液的流动规律和筛网下的压力分布特性.同时,探讨了负压对振动筛的处理量、钻井液透筛速度以及气液分离效率的影响.研究结果表明:在相同振动条件下,负压振动筛的透筛速度提高了87%,处理量增加了 18%;在负压为-10 kPa时,分离效率达到 95.8%.随着负压值的增大,气液分离效率下降;排气管道高度升高,气液分离效率增大.所得结论可为负压钻井液振动筛的研发与应用提供理论指导.
Numerical Simulation on Drilling Fluid Flow and Gas-Liquid Separation of Negative Pressure Shale Shaker
Negative pressure shale shaker is a new type of solid-liquid separation equipment,and it exhibits excellent drying while drilling effect on drilling cuttings.However,there has been no in-depth research on the bas-ic theoretical aspects such as the drilling fluid flow law of the equipment and the gas-liquid separation mechanism and efficiency after the air and drilling fluid have passed through the screen.In this paper,the computational fluid dynamics(CFD)method was used to build a 3D transient two-phase flow screening simulation model of negative pressure shale shaker.Then,the Euler-Euler multiphase flow model(VOF)and porous media model were used to systematically study the flow pattern of drilling fluid on the screen and the pressure distribution characteristics below the screen under the action of negative pressure,and explore the influence of negative pressure on the treatment ca-pacity of shale shaker,drilling fluid sieving speed and gas-liquid separation efficiency.The results show that under the same shaking conditions,the sieving speed of the negative pressure shale shaker is increased by 87%,and the treatment capacity is increased by 18%.When the negative pressure is-10 kPa,the separation efficiency reaches 95.8%.As the negative pressure increases,the gas-liquid separation efficiency decreases.As the height of the gas exhaust duct increases,the gas-liquid separation efficiency increases.The conclusions provide theoretical guidance for the development and application of negative pressure shale shakers.

negative pressure shale shakerdrilling fluid flowgas-liquid separationCFDVOFporous media

侯勇俊、杜磊、孙麟

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西南石油大学机电工程学院

渤海钻探工程有限公司第三钻井公司

负压振动筛 钻井液流动 气液分离 CFD VOF 多孔介质

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(12)