首页|新型陶瓷膜一体化元件的采热性能研究

新型陶瓷膜一体化元件的采热性能研究

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油田污水余热资源丰富,但由于缺乏经济性的余热回收利用技术,造成热能流失.为提高油田污水余热资源利用水平,基于污水处理与余热回收利用一体化基本思路,设计了换热管为螺旋(LX)、螺旋翅片(LC)、光滑(GH)、直翅片(ZC)等 4 种结构的陶瓷膜过滤与换热一体化元件,并建立了元件的热、流、固耦合数值模型;采用有限元法对 4 种换热管的流场、采热性能进行了对比分析和优选.分析结果表明:LX换热管可同时增强内外流体的扰动特性,具有较好的余热回收性能,其单位面积吸热功率与LC换热管、ZC换热管和GH换热管相比分别提高了22.5%、48.0%和2.5%,比较适合用于高温污水余热回收.所得结论可为陶瓷膜过滤与余热回收利用一体化元件的设计提供参考,也为含热油田污水资源化利用提供了新的思路.
Heat Recovery Performance of New Ceramic Membrane Integrated Components
Oilfield wastewater has abundant waste heat resources,but due to the lack of economical waste heat recovery and utilization technologies,thermal energy loss occurs.In order to improve the utilization level of waste heat resources in oilfield wastewater,based on the basic idea of integrating wastewater treatment and waste heat recovery and utilization,four types ceramic membrane filtration and heat exchange integrated components with heat exchange tube being spiral tube,spiral finned tube,smooth tube and straight finned tube respectively were designed.A thermal-fluid-solid coupling numerical model for the components was built.The finite element method was used to conduct comparison,analysis and optimization on the flow field and heat recovery performance of the four types of heat exchange tubes.The analysis results show that the spiral heat exchange tube can enhance the dis-turbance characteristics of both internal and external fluids,and has good waste heat recovery performance.Its heat absorption power per unit area is increased by 22.5%,48.0%and 2.5%compared with spiral finned heat exchange tube,straight finned heat exchange tube and smooth heat exchange tube respectively,and it is suitable for waste heat recovery of high-temperature wastewater.The conclusions provide reference for the design of ceramic membrane filtration and waste heat recovery and utilization integrated components,and also provide new ideas for the resource utilization of hot oilfield wastewater.

hot wastewaterwaste heat recoveryceramic membraneheat exchange tubeheat recovery performance

胡志强、巴莎、杜康、刘凯文、谭文锋、李向伟、李伟

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中石油江汉机械研究所有限公司

中国石油和石油化工设备工业协会

长庆油田第三采气厂

油田含热污水 余热回收 陶瓷膜 换热管 采热性能

2024

石油机械
中国石油天然气集团公司装备制造分公司 中国石油学会石油工程专业委员会 江汉机械研究所 江汉石油管理局

石油机械

CSTPCD北大核心
影响因子:0.737
ISSN:1001-4578
年,卷(期):2024.52(12)