首页|SK1井套管磨损剩余强度安全评价研究

SK1井套管磨损剩余强度安全评价研究

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深井超深井钻井过程中,受井眼狗腿度、机械钻速、顶驱转速等因素影响,技术套管的磨损问题不容忽视,严重时将会导致其抗外挤、抗内压强度明显降低,对井筒完整性造成极大隐患.为此,结合SK1井ø244.5 mm技术套管磨损原因深入分析,利用套管"磨损-效率"理论模型,建立了套管磨损量及剩余壁厚的预测方法,指出套管磨损严重位置通常发生在狗腿度较大的井深处,且随顶驱转速增加和机械钻速降低,套管的磨损量明显增大.通过将磨损套管分别简化成具有内壁不圆、不均度的含缺陷套管及"矩形槽"套管,建立了磨损套管的剩余抗外挤、抗内压强度计算方法及全井段剩余强度安全系数计算方法.分析表明,当顶驱转速高于100 r/min、机械钻速低于0.87 m/h时,SK1井ø244.5 mm套管的抗外挤最小安全系数将会低于1.0,需采取合理的钻井提速及防磨措施,以保证技术套管的强度安全.研究成果对于今后深井超深井的套管柱安全设计具有重要的指导意义.
Study on Safety Evaluation of Casing Wear Residual Strength in Well SK1
During drilling in deep and ultra-deep wells,the wearing of technical casing can not be ignored due to factors such as hole dogleg,ROP,and rotary speed.In serious cases,it will lead to a significant reduction of its collapse strength and burst strength,which will cause great hid-den danger to the wellbore integrity.Based on the in-depth analysis of the cause of ø244.5 mm technical casing wear in the SK1 well,the prediction method of casing wear was established by using the theoretical model of"wear-efficiency".It was pointed out that severe casing wearing u-sually occurred in the depth with big hole dogleg,and the casing wearing increased significantly with the increase of rotary speed and the decrease of ROP.By simplifying the worn casing into the defective casing with out-of-round inner wall and uneven wall thickness and"rectangular groove"casing,the calculation method of the residual collapse strength,the residual burst strength and their safety factors of the whole well section were established.The analysis results showed that when the rotary speed was higher than 100 r/min and the ROP was lower than 0.87 m/h,the minimum collapse strength safety factor of the ø244.5 mm casing in SK1 well would be lower than 1.0,and the reasonable drilling speed-up and anti-abrasion measures should be taken to ensure the strength safety of the technical casing.The research results had important guiding for the safety design of technical casings in deep and ultra-deep wells in the future.

casing wearwear predictionresidual strengthtechnical casingsafety evaluate

崔国杰、许杰、曹衍国、靳楠、赵洪山

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中海石油(中国)有限公司天津分公司,天津 300459

中石化胜利石油工程有限公司 钻井工艺研究院,山东东营 257000

套管磨损 磨损预测 剩余强度 技术套管 安全评价

中国海洋石油集团有限公司科技项目

CNOOC-KJ135ZDXM36TJ03TJ-GD2020-01

2024

石油矿场机械
兰州石油机械研究所 中国石油和石油化工设备工业协会

石油矿场机械

影响因子:0.57
ISSN:1001-3482
年,卷(期):2024.53(1)
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