石油矿场机械2024,Vol.53Issue(3) :25-31.DOI:10.3969/j.issn.1001-3482.2024.03.004

浅层取换套修井作业的井口切割装置设计与分析

Research on Key Technologies of a New Type of Surface Cutting Device for Shallow Layer Well Servicing Operations

田浩然 刘玉国 吕玮 于洁 张永健 邱玉威 纪仁杰
石油矿场机械2024,Vol.53Issue(3) :25-31.DOI:10.3969/j.issn.1001-3482.2024.03.004

浅层取换套修井作业的井口切割装置设计与分析

Research on Key Technologies of a New Type of Surface Cutting Device for Shallow Layer Well Servicing Operations

田浩然 1刘玉国 1吕玮 1于洁 1张永健 2邱玉威 2纪仁杰2
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作者信息

  • 1. 中石化胜利油田分公司石油工程技术研究院,山东东营 257000
  • 2. 中国石油大学(华东),山东青岛 266580
  • 折叠

摘要

在油井下井过程中,套管钳会对套管的连接螺纹产生损伤,套管在井中也容易受到腐蚀,导致取换过程中套管卸扣困难,需要对套管进行迅速的切割处理.然而,由于井口作业的空间有限,现有的套管取换方法费用高、周期长、动力紧张且油田生产现场不能出现明火.基于此,设计一种包括扶正机构、切割机构、传动机构、切割刀具四部分的浅层取换套修井作业的井口切割装置.通过ANSYS等软件对主要零部件进行分析,结果表明:该装置具有体积小、安装方便、切割工作安全可靠、切割效率高等优点,可实现快速切割套管的功能,从而提高作业效率,降低成本.

Abstract

During the downhole process of an oil well,the casing tongs can damage the connecting thread of the casing.After a long time in the well,the casing is easily corroded,which makes it difficult to untie the casing during the replacement process,and the casing needs to be cut quickly.However,the limited space for wellhead operations restricts existing casing replacement methods due to their high cost,long cycle,tight power,and prohibition of open flames at the oilfield production site.To address this issue,this paper has proposed a wellhead cutting device for shallow casing replacement,which consists of four parts:centralizing mechanism,cutting mechanism,transmission mechanism,and cutting tool.The main parts were analyzed by software such as ANSYS,and the results show that the device has the advantages of small size,fast installation,safe and reliable cutting work,and high cutting efficiency.It enables quick cutting of casings,improves operational efficienc,and reduces costs.

关键词

切割装置/切割速度/套管/应力分布

Key words

cutting device/cutting speed/oil casing/stress distribution

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基金项目

中国石化科技攻关计划(321033)

出版年

2024
石油矿场机械
兰州石油机械研究所 中国石油和石油化工设备工业协会

石油矿场机械

影响因子:0.57
ISSN:1001-3482
参考文献量16
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