首页|螺杆钻具传动轴水帽冲蚀特性分析及结构优化

螺杆钻具传动轴水帽冲蚀特性分析及结构优化

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螺杆钻具是目前广泛使用的井下动力钻具,其工作性能直接影响钻井效率.但结构中的传动轴和水帽因水力冲蚀易发生断裂,进而导致螺杆钻具无法正常工作,因此有必要对水帽和传动轴冲蚀特性开展研究.基于计算流体力学(CFD)建立三维水帽及传动轴冲蚀有限元计算模型,分析水帽导流孔数量、当量直径、倾角及传动轴结构对冲蚀的影响,并对其结构进行优化.研究结果表明:综合冲蚀范围和冲蚀率,建议水帽导流角度为45°;导流孔数量的增加会增加冲蚀区域,建议导流孔个数为3个;传动轴冲蚀率随着凹槽宽度的增加而增加,且圆弧截面可有效减小冲蚀;传动轴出口直径对其冲蚀率的影响较小.研究结果可为获得螺杆钻具水帽及传动轴的冲蚀特性和结构优化设计提供借鉴.
Erosion Characteristics Analysis and Structure Optimization of Water Cap and Drive Shaft of Positive Displacement Motor
Positive displacement motor(PDM)is a widely used downhole dynamic drilling tool,its performance directly affects the drilling efficiency.The drive shaft and water cap in the structure are prone to fracture due to hydraulic erosion,which leads to the failure of PDM.Therefore,it is necessary to study the erosion characteristics of water cap and drive shaft.In this paper,based on computational fluid dynamics(CFD),a three-dimensional finite element model of water cap and drive shaft erosion was established to analyze the influence of the number of water cap diversion holes,equivalent diameter and inclination angle,and the structure of drive shaft hedge erosion,and to optimize its structure.The results show that the recommended water cap diversion angle of 45° is more suitable considering the erosion area and erosion rate.Increasing the number of diversion holes will increase the erosion area.It is recommended that the number of bypass holes should be 3.The erosion rate of the spline shaft increases with the increase of the groove width,and the arc section can effectively reduce the erosion.The outlet diameter of the drive shaft has little influence on its erosion rate.The results of this paper provide a theoretical basis for obtaining the erosion characteristics of water cap and drive shaft of PDM and optimizing the structure design.

erosion characteristicstransmission shaftwater capstructure optimization

龙尧、周军、吴频、王建宝、吴东明

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中国石油华北油田分公司物资装备部,河北任丘 062550

渤海石油装备(天津)中成机械制造有限公司,天津 300280

中海石油(中国)有限公司天津分公司,天津 300459

冲蚀特性 传动轴 水帽 结构优化

中国石油天然气集团有限公司科学研究与技术开发项目&&

2021DJ4305F-M00021A2

2024

石油矿场机械
兰州石油机械研究所 中国石油和石油化工设备工业协会

石油矿场机械

影响因子:0.57
ISSN:1001-3482
年,卷(期):2024.53(4)