石油矿场机械2024,Vol.53Issue(5) :71-75.DOI:10.3969/j.issn.1001-3482.2024.05.012

暂堵转向压裂用远程控制投球器的研制与应用

Development and Application of Romote Control Ball Injector for Temporary Blockage Steering and Fracturing

刘晓旭 任勇 张宏桥 齐天俊 王志喜 王德贵 吴小雄 王前敏
石油矿场机械2024,Vol.53Issue(5) :71-75.DOI:10.3969/j.issn.1001-3482.2024.05.012

暂堵转向压裂用远程控制投球器的研制与应用

Development and Application of Romote Control Ball Injector for Temporary Blockage Steering and Fracturing

刘晓旭 1任勇 2张宏桥 1齐天俊 2王志喜 2王德贵 1吴小雄 1王前敏1
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作者信息

  • 1. 宝鸡石油机械有限责任公司,陕西 宝鸡 721002;中油国家油气钻井装备工程技术研究中心有限公司,陕西 宝鸡 721002
  • 2. 川庆钻探工程有限公司,成都 610500
  • 折叠

摘要

暂堵转向工艺是多簇射孔簇开启的有效方法,而投球器是实施暂堵转向工艺的关键设备之一.现有页岩气开发采用的液动旋塞投球器无法多次定量精准投球,无法满足当前现场需求.面对这个问题,研制了一种高压远程控制投球器,采用螺旋投球原理实现精确计数,采用侧装动力总成和分体式顶盖总成便于拆装,可实现 140 MPa承压能力、多次精准投球、装球数量大,且操作简单.暂堵转向压裂用远程控制投球器经厂内和现场测试,完全满足 140 MPa承压能力、多次精准投球、装球数量大.经过多次现场应用,验证了新型投球器具有密封可靠、精确投球、操作简单、运行安全可靠等优点,满足了国内超高压堵塞球分层压裂工况的使用要求,可全面替代现有的液动旋塞阀投球器.

Abstract

The temporary plugging and turning process represents an effective methodology for the opening of multiple clusters of perforations.The ball injector constitutes a pivotal piece of equipment for the implementation of the aforementioned process.The existing hydraulic rotary plug ball injector utilized in shale gas development is unable to accurately and quantitatively throw balls on multiple occasions,which is inadequate to meet the demands of on-site operations.In response to this challenge,a high-pressure remote control ball injector has been developed,which employs the spiral ball injector principle to achieve precise counting.The apparatus is equipped with a side-mounted power assembly and a split-type top cover assembly,facilitating disassembly and assembly.It is capable of withstanding a pressure capacity of 140 MPa,and is designed with multiple precise ball injectors and a large number of balls to be loaded.The operation is simple,and the remote control ball injector for temporary blocking and turning fracturing has been tested in a controlled setting and in a real-world context.It has demonstrated the capacity to achieve a pressure of 140 MPa,facilitate multiple precise ball injections,and accommodate a substantial number of balls.Following a series of on-site trials,it has been demonstrated that the new ball injector model exhibits a number of advantages,including reliable sealing,precision,straightforward operation,and a high degree of safety and reliability.The new device meets the requirements of domestic ultra-high pressure blockage ball layered fracturing conditions and can fully replace the existing hydraulic plug valve ball injector.

关键词

暂堵转向/远程控制/螺旋输送/高压投球器

Key words

temporary blocking steering/remote control/screw conveyor/high-pressure injector

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基金项目

中国石油集团油田技术服务有限公司科研攻关项目(2022T-002-001)

中国石油天然气集团有限公司科学研究与技术开发项目(2022DJ4507)

出版年

2024
石油矿场机械
兰州石油机械研究所 中国石油和石油化工设备工业协会

石油矿场机械

影响因子:0.57
ISSN:1001-3482
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