石油钻采工艺2024,Vol.46Issue(3) :386-394.DOI:10.13639/j.odpt.202406006

装有延长抗磨损时间和减缓压力衰减的硬质合金喷嘴清洗管井工具

Cemented carbide nozzle cleaning tube well tool for prolonging wear resistance and reducing pressure attenuation

李朝阳 陶立波 张跃 刘威 汲广麟 王俊博
石油钻采工艺2024,Vol.46Issue(3) :386-394.DOI:10.13639/j.odpt.202406006

装有延长抗磨损时间和减缓压力衰减的硬质合金喷嘴清洗管井工具

Cemented carbide nozzle cleaning tube well tool for prolonging wear resistance and reducing pressure attenuation

李朝阳 1陶立波 1张跃 1刘威 1汲广麟 1王俊博1
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作者信息

  • 1. 中冶沈勘工程技术有限公司,辽宁 沈阳 110169;沈阳市地热能低碳技术创新中心,辽宁 沈阳 110169
  • 折叠

摘要

为了提高管井射流清洗装置喷嘴射流的工作效率,研究了喷嘴材质与结构对磨损时间和制造成本的影响.通过文献调研,分析了不锈钢、硬质合金、陶瓷等 3种材料喷嘴的综合性能,硬质合金喷嘴最优;设计出一种可自由装配的新型耐磨结构硬质合金喷嘴,开展了不锈钢喷嘴和硬质合金喷嘴的磨损性能对比试验,不锈钢喷嘴磨损时间 12h时射流打击力衰减 40%,硬质合金喷嘴磨损 100 h后射流打击力衰减 8%.通过调整金属钨元素的比例提高了喷嘴耐磨性能,新型耐磨喷嘴的抗磨损时间比传统不锈钢喷嘴提升 7倍以上;重新设计喷嘴内部结构降低了水射流的能量损失,压力衰减相对传统不锈钢喷嘴降低 8%;新型喷嘴采用分体式结构,可与通用喷头组合为多种射流发生装置,制作用料相对不锈钢喷嘴减少 87.6%.新型耐磨喷嘴为有效提高常规管井射流清洗效率提供了技术支撑.

Abstract

In order to improve the working efficiency of nozzle jet cleaning device for tubed well clean-out,the influence of nozzle material and structure on wear time and manufacturing cost is studied.Through literature research,based on the analysis of the overall performance of stainless steel,carbide,and ceramic nozzles,the carbide nozzle is optimum.A new wear-resistant structure carbide nozzle with free assembly is designed.Furthermore,the comparison test on wear performance of the stainless steel nozzle and the carbide nozzle is carried out.The jet strike force attenuation of stainless steel nozzle reaches 40%at the wear time of 12 h,while the jet strike force attenuation of carbide nozzle is only 8%after wear time of 100 h.The nozzle wear resistance is improved by adjusting the proportion of tungsten element,the wear resistance time of the new nozzle is increased by more than 7 times compared to the traditional stainless steel nozzle.Redesigned nozzle internal structure reduces the energy loss of water jet,and the pressure decay is reduced by 8%compared with the traditional stainless steel nozzle.The new nozzle is splitted in terms of structure and can be combined with the general nozzle for various jet generators,and the production materials are relatively reduced by 87.6%compared to the stainless steel nozzle.This new wear-resistant nozzle provides technical support to improve the clean-out efficiency of jet flow in conventional tubed wells.

关键词

新能源/地热能/工程技术/管井/洗井/喷嘴/抗磨损时间/压力衰减

Key words

new energy/geothermal energy/engineering technology/tubed well/well clean-up/nozzle/wear resistance time/pressure attenuation

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出版年

2024
石油钻采工艺
华北油田分公司 华北石油管理局

石油钻采工艺

CSTPCD北大核心
影响因子:0.975
ISSN:1000-7393
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