数值计算与计算机应用2024,Vol.45Issue(3) :189-236.DOI:10.12288/szjs.s2024-0948

基于相场模型的3D打印设计-优化-仿真一体化研究

ON THE INTEGRATED 3D PRINTING RESEARCH FOR DESIGN,OPTIMIZATION AND SIMULATION WITHIN PHASE FIELD FRAMEWORK

夏青 余倩 李义宝
数值计算与计算机应用2024,Vol.45Issue(3) :189-236.DOI:10.12288/szjs.s2024-0948

基于相场模型的3D打印设计-优化-仿真一体化研究

ON THE INTEGRATED 3D PRINTING RESEARCH FOR DESIGN,OPTIMIZATION AND SIMULATION WITHIN PHASE FIELD FRAMEWORK

夏青 1余倩 2李义宝1
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作者信息

  • 1. 西安交通大学数学与统计学院,西安 710049
  • 2. 北京大学数学科学学院,北京 100871
  • 折叠

摘要

制件设计("数字化"),性能优化("优化化"),工艺仿真("仿真化")是3D打印过程的三个重要模块."数字化"是指将设计图纸/预加工实物,通过图像/视频/扫描等处理手段,转化为可编辑的数字化制件."优化化"是指在数字化的制件上施加力学,热学等物理场约束,提高制件性能."仿真化"是指根据优化化的制件模拟真实制造场景的物理工况,进行加工过程中的物理化学变化的数字仿真和孪生建模仿真.本研究旨在介绍基于相场模型框架下的特定工艺3D打印设计-优化-仿真建模与算法研究.在"数字化"模块中,我们将针对计算机辅助设计常见的数据类型,介绍相应的三维重构模型,修补模型以及轻量化支撑结构设计模型.在"优化化"模块中,我们将介绍系列多尺度,多物理场,多材料耦合的拓扑优化问题及相应的求解方法.在"仿真化"模块中,结合3D打印参数和工艺,我们介绍宏观(相变)-微观(晶界)尺度耦合的熔融沉积成型(FDM)工艺仿真方法,以及基于激光-热-流-固等物理场耦合理论的选择性激光熔化(SLM)工艺的仿真方法.基于相场模型框架下的设计-优化-仿真研究方法将有助于缩短产品开发周期,提高设计效率,为实现3D打印制件质量溯源和根因分析提供理论依据和算法支撑.

Abstract

Component design("digitalization"),performance optimization("optimization"),and process simulation("simulation")are three critical modules in the 3D printing process."Dig-italization"refers to the transformation of design drawings or pre-processed physical objects into editable digital components through means such as images,videos,and scanning pro-cesses."Optimization"involves the application of constraints from physical fields such as mechanics and thermodynamics to enhance the performance of digital components."Simu-lation"entails the digital simulation and twin modeling of physicochemical changes during the manufacturing process,based on the optimized components,to emulate real-world phys-ical conditions.This research aims to introduce integrated modeling and algorithmic studies in design,optimization,and simulation within the phase field framework.In the"digital-ization"module,we will present three-dimensional reconstruction models,repair models,and lightweight support structure design models that correspond to common data type-s in computer-aided design.In the"optimization"module,we will introduce a series of multi-scale,multi-physical field,and multi-material coupled topology optimization problems and their corresponding solutions.In the"simulation"module,we will discuss macroscopic(phase transition)to microscopic(grain boundary)scale coupling theories and the physical field couplings such as laser-thermal-flow-solid,in addition to simulating methods for process-es like Fused Deposition Modeling(FDM)and Selective Laser Melting(SLM),integrating 3D printing parameters and techniques.The integrated research approach to design,optimiza-tion,and simulation based on the phase field model framework aims to shorten the product development cycle,enhance design efficiency,and provide a theoretical basis and algorithmic support for quality traceability and root cause analysis of 3D printed components.

关键词

3D打印/相场模型/制件设计/性能优化/工艺仿真

Key words

3D printing/Phase field modeling/Component design/Performance opti-mization/Numerical simulation

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出版年

2024
数值计算与计算机应用
中国科学院数学与系统科学研究院

数值计算与计算机应用

影响因子:0.188
ISSN:1000-3266
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