铁道车辆2024,Vol.62Issue(2) :43-49.DOI:10.3969/j.issn.1002-7602.2024.02.008

一种基于冲击识别的轴承监测定量健康指标构建方法

A Quantitative Health Indicator Construction Method for Bearing Monitoring Based on Impact Recognition

李家宝 张国立 高宏力 马炜鹏
铁道车辆2024,Vol.62Issue(2) :43-49.DOI:10.3969/j.issn.1002-7602.2024.02.008

一种基于冲击识别的轴承监测定量健康指标构建方法

A Quantitative Health Indicator Construction Method for Bearing Monitoring Based on Impact Recognition

李家宝 1张国立 1高宏力 2马炜鹏2
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作者信息

  • 1. 中车青岛四方车辆研究所有限公司技术中心,山东青岛 266031
  • 2. 西南交通大学机械工程学院,四川成都 610031
  • 折叠

摘要

滚动轴承的健康指标(Health Indicator,HI)对于机械设备的状态监测至关重要.现有的HI构建方法需要根据不同的工况进行构建,而且其振幅波动范围受到转速等因素影响.文章提出了 一种新的HI构建方法,用于定量评估轴承的健康状态.首先,利用Protrugram滤波算法实现信号去噪;其次,对信号进行包络谱分析,分别计算4种故障特征频率处的幅值,将最大的幅值用于衡量冲击性;最后,应用SPM公式计算得到轴承的SPM-HI.为了验证所提出方法的有效性,使用2个轴承数据集进行了验证,结果表明,提出的SPM-HI具有更好的趋势性、单调性和尺度相似性,而且在不同的工况下,计算出的SPM-HI幅值相似,说明其具备良好的定量性能.

Abstract

The Health Indicator(HI)of rolling bearings is crucial for condition monitoring of mechanical equipment.The existing HI construction methods need to be constructed according to different working conditions,and their amplitude fluctuation range is affected by factors such as rotational speed.In this article,a new HI construction method is proposed for quantitatively assessing the health status of bearings.Firstly,the Protrugram filtering algorithm is used to realize the signal denoising;secondly,the envelope spectrum analysis is performed on the signal,and the amplitudes at the four fault characteristic frequencies are calculated separately,and the largest amplitude is used to measure the impactivity;finally,the SPM formula is applied to obtain the SPM-HI of the bearings.In order to validate the effectiveness of the proposed method,the validation is carried out using two bearing datasets,and the results show that the proposed SPM-HI has better trend,monotonicity and scale similarity.Moreover,the calculated SPM-HI amplitudes are similar under different operating conditions,indicating that it has good quantitative performance.

关键词

滚动轴承/Protrugram滤波算法/健康指标/定量分析/冲击脉冲法

Key words

rolling bearing/Protrugram filtering algorithm/health indicator/quantitative analysis/shock pulse method

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出版年

2024
铁道车辆
青岛四方车辆研究所有限公司

铁道车辆

影响因子:0.232
ISSN:1002-7602
参考文献量22
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