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复合材料转向架裙板高速冲击损伤研究

Study on Impact Damage to Composite Bogie Fairing

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在轨道车辆高速行驶过程中,飞溅砾石等异物对列车底部外侧转向架包覆裙板的冲击是设计过程中需要考虑的典型荷载形式.文章以400 km/h高速动车组碳纤维-环氧树脂复合材料裙板为研究对象,参考GB/T 32058-2015等标准及设计需求,设计了2种不同速度的铝弹冲击层合板试验,并基于Abaqus软件建立了有限元模型,以考虑冲击过程中结构复杂的层内和层间损伤机制.该模型通过VUMAT子程序的形式,基于连续损伤介质力学理论模拟织物层受冲击后的层内损伤行为,利用0厚度的内聚力单元模拟相邻层之间的分层损伤.根据冲击试验结果的形貌对比验证了模型的有效性,并在此基础上研究了铺层角度、冲击角度及铝弹尺寸对该层合板冲击损伤的影响.
As a typical load form,the impact of foreign objects,such as gravel splashing on the outer bogie fairing at the bottom of the train during the high-speed running of rail vehicles,should be considered during the design process.The carbon fiber-epoxy resin composite fairing of 400 km/h high-speed EMU is used as the research object in this paper.Impact tests were conducted with aluminum laminates at two different speeds,referring to GB/T 32058-2015 and other standards and design requirements.A finite element model was established using Abaqus software to analyze the complex intralaminar and interlaminar damage.In the form of VUMAT,the model simulates the intra-layer damage behavior of fabric layer after impact,utilizing the theory of continuous damage medium mechanics.Additionally,the model employs the cohesive element with 0 thickness to simulate the delamination damage between adjacent layers.The morphological comparison of the impact test results confirms the effectiveness of the model,and on this basis,the effect of the lay-up angle,impact angle and aluminum bullet size on the damage to the laminate is investigated.

rail vehiclecarbon fiber compositefairingimpactnumerical simulation

补曦、李本怀、肖守讷、陈东东

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西南交通大学 轨道交通运载系统全国重点实验室,四川 成都 610031

中车长春轨道客车股份有限公司,吉林 长春 130062

轨道车辆 碳纤维复合材料 裙板 冲击 数值模拟

国家重点研发计划项目国家自然科学基金资助项目

2022YFB430120152305284

2024

铁道车辆
青岛四方车辆研究所有限公司

铁道车辆

影响因子:0.232
ISSN:1002-7602
年,卷(期):2024.62(5)