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基于惯导数据的铁路有砟轨道智能捣固技术

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研究目的:随着铁路建设的不断发展,中国的有砟铁路速度也在不断提高,目前200 km/h及以上的有砟铁路在铁路建设中已经占据了相当大的比例,而相对应的2010年发布的《高速铁路轨道工程施工质量验收标准》(TB 10754-2010)中,针对高速有砟铁路的特点,增加了轨道精调整理作业这一工序,后续2018年发布的新版沿用了这道工序.目前由于各施工单位对技术规范的条文理解不同,各单位在轨道精调整理作业时做法不一,效果也相差较大.基于惯导数据的铁路有砟轨道智能捣固技术,目的是以CPⅢ轨道控制网为依托,利用惯导小车测量系统进行测量和数据分析,为大型机养设备精调作业提供及时有效的数据支持.通过对08-32捣固车GVA控制系统升级改造,可批量导入轨道测量数据,避免了人工录入数据时的差错和误操作,提高了精调作业质量和效率.通过上述先进技术应用,总结出一整套适合高速铁路有砟轨道精调工艺方法,使新建有砟轨道能够快速达到高平顺性、高稳定性状态,达到保证施工质量、减少现场精调作业遍数及对扣件的扰动、提高施工效率、确保施工安全的目的.研究结论:(1)基于惯导小车测量系统和自主升级改造的08-32捣固车开发的有砟轨道精调整理成套技术,轨道精调精度高、工艺先进、安全可靠、工效显著;(2)应用惯导小车测量系统对有砟轨道精调施工进行测量和数据分析,测量效率及精度高,可为大型机养设备精调作业提供及时有效的数据支持;(3)GVA控制系统升级改造后的08-32捣固车,提升了自动化程度,提高了作业效率,拓展了适应范围,作业精度高;(4)该项技术可广泛应用于时速200 km及以上铁路有砟轨道精调作业,实现有砟轨道几何尺寸快速达标.
Intelligent Tamping Technology for Railway Ballasted Track Based on Inertial Navigation Data
Research purposes:With the continuous development of railway construction,the speed of China's ballasted railways is also constantly increasing.Currently,ballasted railways with a speed of 200 km/h and above have accounted for a considerable proportion in railway construction.Correspondingly,in the Construction Quality Acceptance Standards for High Speed Railway Track Engineering(TB 10754-2010)released in 2010,the process of track precision adjustment and sorting was added based on the characteristics of high-speed ballasted railways.This process was adopted in the subsequent 2018 version.At present,due to different interpretations of technical specifications by various construction units,their practices in track precision adjustment and sorting operations vary greatly,and the results also differ greatly.The intelligent compaction technology for railway ballasted tracks based on inertial navigation data aims to use the CP Ⅲ track control network as a basis,and use the inertial vehicle measurement system for measurement and data analysis,providing timely and effective data support for the precise adjustment operation of large machinery maintenance equipment.By upgrading and renovating the GVA control system of the 08-32 tamping truck,it is possible to import track measurement data in bulk,avoiding errors and misoperations when manually entering data,and improving the quality and efficiency of precision tuning operations.Through the application of the advanced technologies mentioned above,a complete set of precision adjustment process methods suitable for high-speed railway ballasted tracks has been summarized,enabling the newly built ballasted tracks to quickly achieve high smoothness and stability,ensuring construction quality,reducing the number of on-site precision adjustment operations and disturbance to fasteners,improving construction efficiency,and ensuring construction safety.Research conclusions:(1)Based on the inertial navigation vehicle measurement system and the independently upgraded 08-32 compaction vehicle,a complete set of technology for precise adjustment and sorting of ballasted tracks has been developed,which has high precision,advanced technology,safety and reliability,and significant work efficiency.(2)The application of inertial navigation vehicle measurement system for measuring and data analysis of ballast track precision adjustment construction has high measurement efficiency and accuracy,which can provide timely and effective data support for the precision adjustment operation of large machinery maintenance equipment.(3)The upgraded and renovated 08-32 tamping truck with GVA control system has improved the level of automation,increased operational efficiency,expanded the scope of adaptation,and achieved high operational accuracy.(4)This technology can be widely applied to the precise adjustment of railway ballasted tracks with a speed of 200 km/h or above,achieving rapid compliance of the geometric dimensions of ballasted tracks.

railwayballast tracknertial measurementmachine compactionintelligent

徐宏、文竹

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中铁一局集团有限公司,西安 710000

铁路 有砟轨道 惯导测量 大机捣固 智能化

国家重点研发计划

2021YFB2601000

2024

铁道工程学报
中国铁道学会 中国铁路工程总公司 中国中铁股份有限公司

铁道工程学报

CSTPCD北大核心
影响因子:0.996
ISSN:1006-2106
年,卷(期):2024.41(7)