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铁路货车制造企业非标装备本质安全管控

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安全生产理念的提升和科学技术水平的进步,使机械产品的本质安全要求越来越高,安全可靠性、维修保障性成为机械产品设计制造质量的重要组成部分.不同于通用设备的标准化、模块化、系列化,非标装备在设计应用过程中的首创性和复杂性特点,导致安全风险预判、事故隐患消除成为装备研制企业和使用单位必须面对的难题.在介绍铁路货车产品工艺实现方法的基础上,简述用于铁路货车制造的非标装备的应用现状,分析其典型安全风险和问题隐患,总结在非标装备设计、制造、运维等过程中安全管理规范和技术措施的应用经验,从产品安全设计、产品安全评估、装备制造验收、装备运维管控等方面提出非标装备本质安全管控策略.
Essential Safety Control of Non-standard Equipment in Railway Truck Manufacturing Enterprises
With the improvement of safety production concept and technology level,the essential safety requirements of mechanical products are getting higher and higher,safety reliability and maintenance support have gradually become an important part of the design and manufacturing quality of mechanical products.Different from the standardization,modularization and serialization of general equipment,the originality and complexity of non-standard equipment in the design and application process lead to the prediction of safety risks and the elimination of hidden dangers to become the difficult problems that equipment development enterprises and users must face.On the basis of introducing the process realization method of railway freight car products,this paper briefly describes the application status of non-standard equipment used in railway freight car manufacturing,analyzes its typical safety risks and hidden problems,and summarizes the application experience of safety management norms and technical measures in the process of design,manufacturing,operation and maintenance of non-standard equipment.The essential safety control strategy of non-standard equipment is proposed from the aspects of product safety design,product safety evaluation,equipment manufacturing acceptance,equipment operation and maintenance control.

Mechanical productNon-standard equipmentRiskSafety and reliableTechnical measure

刘少君、白维纳、陈东

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中车齐车集团有限公司 财务运营部,黑龙江 齐齐哈尔 161002

中车齐齐哈尔车辆有限公司 安全环保部,黑龙江 齐齐哈尔 161002

机械产品 非标装备 风险隐患 安全可靠 技术措施

2024

铁路节能环保与安全卫生
中国铁道科学研究院

铁路节能环保与安全卫生

影响因子:0.315
ISSN:2095-1671
年,卷(期):2024.14(6)