首页|非调质27CrMn2VS钢的开发及工业生产实践

非调质27CrMn2VS钢的开发及工业生产实践

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非调质钢由于市场的需要而在机械、汽车、风电等领域得到广泛应用,在欧美和日本等发达国家的非调质钢生产水平成熟且应用普及率较高,但在中国发展较晚、应用率偏低且进口率高.通过对化学成分、生产工艺流程(80t转炉→LF精炼→VD真空→连铸)的设计,得到了一种工程机械用非调质27CrMn2VS钢(/%:0.22~0.35 C,0.20~0.40 Si,1.50~2.50 Mn,0.035~0.065 S,0.35~0.65 Cr,0.05~0.15 V).工业生产通过使用P≤0.15%,S≤0.35%的铁水、LF精炼3批次喂S线,连铸过程采用电磁搅拌+轻压下的工艺,终轧后轧材入缓冷坑缓冷,获得的显微组织为贝氏体(占比78~88%)+珠光体+铁素体,非金属夹杂物级别A细≤2.5级、A粗≤2.0 级、B细≤1.0 级、B粗≤1.5 级、C类≤0.5 级、D类≤0.5 级、Ds≤0.5 级,屈服强度1 020~1 050 MPa、抗拉强度820~850 MPa.连续生产5炉的化学成分稳定、洁净度高、内部质量和表面质量极好,可用于替代部分传统调质钢.
Development and industrial production practice of nonquenched and tempered 27CrMn2VS steel
Non quenched and tempered steel has been widely used in fields such as machinery,automobiles,and wind power due to market demand.In developed countries such as Europe,America,and Japan,the production level of non quenched and tempered steel is mature and the application rate is high.However,in China,it developed relatively late,the application rate is low,and the import rate is high.A non quenched and tempered 27CrMn2VS steel(/%:0.22-0.35 C,0.20-0.40 Si,1.50-2.50 Mn,0.035-0.065 S,0.35-0.65 Cr,0.05-0.15 V)for engineering machinery was obtained through the design of chemical composition and production process flow(80 t converter→LF refining→VD vacuum→continuous casting).In industrial production,using molten iron with P≤0.15%and S≤0.35%and LF refin-ing 3 batches fed to S line,adopting electromagnetic stirring+light pressure reduction technology during the continuous casting process,cooling the rolled material slowly in a slow cooling pit after final rolling,and the obtained microstructure is bainite(accounting for 78-88%)+pearlite+ferrite.The non-metallic inclusion level is A fine≤2.5 grade,A coarse≤2.0 grade,B fine≤1.0 grade,B coarse≤1.5 grade,C class≤0.5 grade,D class≤0.5 grade,Ds≤0.5 grade.The yield strength is 1020~1050 MPa,and the tensile strength is 820~850 MPa.Continuous production of 5 heats with stable chemical com-position,high cleanliness,excellent internal and surface quality can be used to replace some traditional quenched and tem-pered steels.

nonquenched and tempered steelmicroalloy-strengtheninginclusioncontrolled rolling and cooling

崔政、刘广磊、王瑞

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建龙北满特殊钢有限责任公司研发部,黑龙江齐齐哈尔 016000

非调质钢 微合金强化 夹杂物 控轧控冷

2024

特钢技术
攀钢集团四川长城特殊钢有限责任公司

特钢技术

影响因子:0.123
ISSN:1674-0971
年,卷(期):2024.30(3)