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金属封装管壳随机振动失效分析及抗振优化

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混合集成电路(HIC)在服役过程中,壳体长边焊缝内侧区域容易出现裂纹导致失效.本文针对这一问题对失效现象进行振动研究,通过仿真软件 ABAQUS 对大尺寸混合集成电路封装管壳进行模态和随机振动实验与仿真,确定器件的薄弱位置,通过有限元仿真和实验结合的方法确定随机激励作用下盖板的危险位置和危险共振频率.针对薄弱位置设计不同载荷下的正弦振动实验,通过振动实验和仿真相结合的方式拟合得到材料的 S-N 曲线.分析危险位置的失效原因为由于随机振动的应力集中现象导致的振动疲劳失效,并针对失效原因设计减振方案对原模块进行结构优化设计,对危险位置进行减振加固,提升器件的抗振性能.
Random Vibration Failure Analysis and Antivibration Optimization of Metal Encapsulated Shell
During the operation of a hybrid integrated circuit(HIC),cracks easily develop in the inner area of the joint on the long side of the shell due to random vibration,leading to failure.To resolve this problem,this study investigated the vibration-related failure phenomenon.The simulation software ABAQUS was used to conduct modal and random vibration experiments and simulations on a large-sized HIC package shell to determine the weak positions on the surface of the device,that is,positions with the potential to develop cracks.The dangerous position and reso-nance frequency of the cover plate of the shell under random excitation were determined by combining finite element simulation and testing.Sinusoidal vibration experiments under different loads were designed to assess weak positions,and S-N curves of materials were obtained by combining vibration experiments with simulation.The study results showed that the cause of failure due to the dangerous position was the vibration fatigue failure caused by the stress concentration phenomenon of random vibration;consequently,a scheme to reduce vibration was designed to optimize the structure of the original module according to the failure cause;additionally,the vibration reduction and reinforcement of the dangerous position were implemented to improve the antivibration performance of the device.

hybrid integrated circuit(HIC)random vibrationstructure optimizationfinite element analysis

龚宝明、张杰、李海龙

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天津大学材料科学与工程学院,天津 300350

天津市现代连接技术重点实验室,天津 300350

混合集成电路 随机振动 结构优化:有限元分析

2025

天津大学学报
天津大学

天津大学学报

北大核心
影响因子:0.793
ISSN:0493-2137
年,卷(期):2025.58(2)