铁路工程技术与经济2024,Vol.39Issue(1) :32-38.

铁路客站装配式混凝土雨棚构件生产技术研究

Research on Component Production Technology of Railway Passenger Station Assembly Type Concrete Canopy

梅洪亮 钱增志 张立新 陈月平 温恺
铁路工程技术与经济2024,Vol.39Issue(1) :32-38.

铁路客站装配式混凝土雨棚构件生产技术研究

Research on Component Production Technology of Railway Passenger Station Assembly Type Concrete Canopy

梅洪亮 1钱增志 1张立新 2陈月平 1温恺1
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作者信息

  • 1. 中铁建设集团有限公司,北京 100043
  • 2. 中国铁路建设管理有限公司,北京 100038
  • 折叠

摘要

结合装配式混凝土雨棚构件特点,选择了就近工厂化生产模式,并分析论证了模式的可行性;通过各工区的平面优化布置,优选高周转定型钢模进行构件生产;发明新型屋面构件生产台车,模架设置早拆、快拆、快装机制,直接按流水线布置安装;采用兼作整体钢筋骨架吊运过渡架体的钢筋棚,进行胎架钢筋绑扎,实现了模板支设、钢筋绑扎及混凝土浇筑各工序间的快速衔接;采用活动式混凝土养护阳光棚,加速混凝土强度提升;采用轨道式门架进行材料水平运输及专用提梁机提升了场地内转运效率.多个项目的示范应用表明生产技术成熟,构件质量优良,成本可控,为中国铁路中小客站有站台柱混凝土雨棚的装配式建造技术的推广提供了有力的实践依据.

Abstract

According to the characteristics of prefabricated concrete canopy components,the nearby factory production mode is selected,and the feasibility of the mode is analyzed and demonstrated.Through the plane optimization layout of each work area,the mold with high turnover rate is selected for component production.A new production trolley for roof components of concrete canopy was invented;The mold frame is equipped with early disassembly,quick disassembly and quick assembly mechanism,and is installed directly according to the assembly line arrangement;The steel bar shed,which is also used as the transition frame of the whole steel bar frame,is used to bind the steel bars on the mold to realize the rapid connection between the steps of formwork support,steel bar binding and concrete placement;The use of movable concrete curing sunlight shed accelerates the improvement of concrete strength;The horizontal transportation of materials by rail gantry and the special beam lifting machine improve the efficiency of intra-site transportation.The demonstration application of several projects shows that the production technology is mature,the component quality is good,and the cost is controllable,which provides a strong practical basis for the prefabricated construction and popularization of the concrete canopy with station columns in China railway small and medium-sized passenger stations.

关键词

铁路客站/装配式/混凝土雨棚/构件生产技术

Key words

railway passenger station/fabricated/concrete canopy/component production technology

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基金项目

中国国家铁路集团有限公司科技研究开发计划项目(N2021G036)

出版年

2024
铁路工程技术与经济
铁路工程定额所

铁路工程技术与经济

影响因子:0.66
ISSN:1007-9890
参考文献量7
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