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汽车PVC胶开裂问题的根源分析与解决方案

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针对一起少见的汽车用PVC粗密封胶开裂的案例,介绍了缺陷排查的全过程、粗密封胶开裂缺陷的根本原因和解决方案.通过从人、机、料、法、环境等方面的测试和检测,以排查和确定缺陷形成的真正原因,结果表明,开裂缺陷是由于员工在进行黑顶遮蔽过程中使用辅具压紧分界线胶带时划伤PVC胶上边缘后造成的开裂.随着后续遮蔽工艺和涂胶高度的改进,以及一系列行之有效的长效管理措施的实施,彻底消除了PVC胶开裂的缺陷.
Cause Analysis and Countermeasure of Automotive PVC Glue Crack Defect
An investigation process is conducted for a case of PVC gross sealing glue crack on automobile paint shop.In this paper,the root cause of the PVC gross glue crack defect is investigated and confirmed via a 4M1E quality management system(i.e.,man,machine,material,method and environment).The result shows that the crack defect is resulted from tool scratching the PVC top edge when operator was using tool to press masking boundary tape during the black roof masking process.With the improvement of subsequent masking process and PVC glue application height,as well as the implementation of a series of effective long-term management measurements,the defect of PVC glue cracking has been completely eliminated.

film defectautomobile coatingPV C sealing gluecrackblack roof masking

刘文济、何镇航、黄龙武、易文忠、臧超

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一汽-大众汽车有限公司佛山分公司,广东佛山 528237

油漆缺陷 汽车涂装 PVC密封胶 开裂 黑车顶遮蔽

2024

涂层与防护
中海油常州涂料化工研究院,中国化工学会涂料涂装专业委员

涂层与防护

影响因子:0.452
ISSN:1672-2418
年,卷(期):2024.45(7)
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